survey of omeli pie production process at bao hung joint stock company

THAI NGUYEN UNIVERSITY OF AGRICULTURE AND FORESTRY THE ADVANCE EDUCATION PROGRAM BACHELOR THESIS TOPIC TITLE : SURVEY OF OMELIPIE PRODUCTION PROCESS AT BAO HUNG INTERNATIONAL JOINT STOCK COMPANY Full name : Pham Thao Linh Study Mode : Full time Major : Food Technology Faculty : Advance Education Program Batch : 2016-2020 Supervisor (s) : Dr Vu Thi Hanh THAI NGUYEN - 2020 i Thai Nguyen University of Agriculture and Forestry Degree Program Bachelor of Food Technology Student name Pham Thao Linh Student ID DTN1653050258 Thesis Title Survey of Omeli pie production process at Bao Hung joint stock company Supervisor Dr Vu Thi Hanh Abstract: Modern life, people spend a lot of time at work They will always pay attention to the quality of life, especially the nutritional value of products, especially foods such as confectionery Therefore, this survey aims to analyze and participate directly with the official QC position of the company The goal is to review the production process, analyze the hazards affecting products, learn and access practical knowledge from the factory This survey is conducted with modern systems, lines, and machines The method of implementation is monitoring, observing, learning, using, and collecting actual data on the parameters in the line and managing the quality of the product Line survey showed that some problems still existed on the production line Directly participating in the line QC detecting many physical, chemical, biological, and microbiological hazards directly related to the quality of the product Especially, Omeli pie product line is a pioneer in the company's brand lines Therefore, QC always monitors and monitors the process and handles all hazards to ensure product quality when it reaches consumers Key Words QC , Omeli pie Number of Pages 77pages Date of Submission August 30 , 2020 Supervisor’s signature ii LIST OF FIGURE Figure 2.1 : Omeli Cracker Gac FriutFigure 2.2: Break Sakago Figure 2.3 : Chew Candy 100 Fruit Figure 2.4 : Omeli Pie Matcha Figure 2.5 : Softcake Frome Figure 2.6 : Cream Egg Cookies Toplus .9 Figure 2.7: Danmark Pie Coconut .9 Figure 4.1 : Cooking cream process 31 Figure 4.2 : Mixing chocolate process 33 Figure 4.3 : 2-axis mill 36 Table 4.1: The table uses water quality criteria in the process .45 Figure 4.4: Cutting machine area 51 Figure 4.5 : Wire cutter .52 Figure 4.6 : Cake after baking 53 Figure 4.7: Put the cream in between the two layers 58 Figure 4.8 : Cake after covered chocolate .60 Figure 4.9 : Packaging machine 63 iii LIST OF TABLE Table 2.1: Table of test results of treated waste water 20 Table 2.2 : Property of ingredient in Omeli pie 21 Table 4.1 : The table uses water quality criteria in the process 45 Table 4.2 : Criteria and prperty of Omeli Pie 65 Table 4.3 : Product testing method 66 LIST OF ABBREVIATIONS QA : Quality Assurance QC : Quality Control ISO : The International Organization for Standardization iv TABLE OF CONTENT LIST OF FIGURE ii LIST OF TABLE iii TABLE OF CONTENT iv ACKNOWLEDGEMENT vi PART INTRODUCTION .1 1.1 Introduction 1.1.1 Nutritional value of Omeli pie 1.1.2 The convenience of the product 1.1.3 The domestic market 1.1.4 Purpose of inquiry and survey PART LITERATURE REVIEW 2.1 History of Bao Hung international joint stock company 2.1.1 Company introduct .4 2.1.2 History of formation and development 2.2 Omeli Pie chain ground diagram 2.3 Organizational structure, functions of members 2.4 The company's product lines 2.5 Industrial hygiene, labor safety and fire protection at the factory 10 2.6 Labor safety and fire prevention at the factory 14 2.7 Waste water treatment process 16 2.8 Materials 20 PART MATERIAL AND METHOD 27 3.1 Methods .27 3.1.1 Object (material) and scope of the study 27 3.1.2 Location and time of conducting research .27 3.1.3 Instrument 27 3.2 Content 27 3.3 Research methods 28 3.3.1 Practical investigation methods .28 survey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.company v 3.3.2 Method of description 28 3.3.3 Methods of collecting information: 28 3.3.4 Methods of analyzing hazards 28 PART 4.RESULTS AND DISCUSSION 29 4.1 Product process Omeli Pie at Bao Hung company .29 4.2 Omeli process description 30 4.2.1 Prepare materials .30 4.2.2 Cooking cream 30 4.2.2.2 Whipping .32 4.2.3 Chocolate process technology 32 4.3 Survey process 38 4.3.1 Material 38 4.4 Explain the process of making Omeli Pie 46 4.4.1 The process of mixing .46 4.4.2 Shaping stage 50 4.4.3 Oven 53 4.4.4 Cool 57 4.4.5 Put the cream in between the two layers 58 4.4.7 Covered with chocolate 60 4.4.8 Cooling .61 4.4.9 Packaging I .63 4.4.10 Packaging II 64 4.4.11 Cool storage 64 4.4.12 Product quality criteria 65 4.4.13 Methods of product inspection and disposal of defective products .66 PART V CONCLUSIONS AND RECOMMENDATIONS .68 5.1 Comment 68 5.2 Request .68 5.3 Conclusion 68 REFERENCES 70 survey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.company survey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.company vi ACKNOWLEDGEMENT To complete my graduation report, in addition to my hard work, I also received the enthusiastic help of teachers and friends First of all, I would like to express my sincere thanks to Mr Pham Van Thuan - Deputy Technical Director of Bao Hung International Joint Stock Company - with all the officials and employees in the company for their dedicated help and favorable conditions for me to complete my graduation thesis I would like to express my gratitude to Dr Vu Thi Hanh - Lecturer of Faculty of Biotechnology and Food Technology - Thai Nguyen University of Agriculture and Forestry, dedicated and guided throughout the project I would like to express my thanks to the teachers and civil servants in the School of Biotechnology and Food Technology and all the teachers in Thai Nguyen University of Agriculture and Forestry, who taught and led guide me in my time at school So I would like to express my sincere thanks to my parent and friends for encouraging and helping in my study survey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.company survey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.company PART INTRODUCTION 1.1 Introduction 1.1.1 Nutritional value of Omeli pie Omeli pie is a type of cake that is very familiar to Vietnamese consumers and the world It has been loved by many people because it is both delicious, attractive and contains many nutrients Each cake has a very high nutritional value from ingredients such as milk, butter, cocoa, eggs, and other ingredients An Omeli pie is made up of two layers of chocolate-covered sponge cake put between a layer of greasy marshmallow cream According to research, an Omeli pie contains 120 calories, g fat, 18 g sugar, g protein, and 0.08 g fiber The amount of calories in an Omeli pie is almost equal to a bowl of rice (130 calories) At every meal, it is necessary to have protein supplements to provide energy for the body and to form, maintain, and replace cells in the body Protein is also important for growth and development during childhood, adolescence, and pregnancy Lack of protein will lead to malnutrition, growth retardation, immunodeficiency, adversely affecting the function of organs in the body Not only protein, but Omeli pie also adds minerals beneficial to the body such as iron, calcium Iron plays an important role in the production of hemoglobin - a substance in blood cells Iron deficiency is synonymous with anemia in the body Therefore, to avoid this situation, we can use Omeli pie to contribute iron supplements to the body So if you have not chosen a product that can provide enough energy, Omeli pie will be the best choice 1.1.2 The convenience of the product Modern life, people always spend most of their time at work Therefore, in recent years, people have always focused on convenient products that bring high nutritional value to each meal This is the reason that the food processing industry has developed strongly, contributing to meeting the needs of people Omeli pie is a kind of cake that brings a lot of convenience for people They have an eye-catching and compact design that is convenient for humans Omeli pie always provides, ensuring nutritional value for every meal Usability is instant food that helps people survey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.company survey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.company save time And in particular, they have the advantage of using time and preserving a longer time Omeli pie can be used as a breakfast for young children to save time for busy families Therefore, Omeli pie is a smart and convenient choice for life 1.1.3 The domestic market More than 20 years ago, when it comes to pie people would think of Pham Nguyen a big man in the soft cake industry Pham Nguyen Company is the first company to import more than million USD from Korea to produce a chocolatecovered soft cake In 2015, Pham Nguyen was the leader in the soft cake segment with sales of more than US $ 30 million, growing 15% per year compared to the industry growth of around 5% Pham Nguyen Confectionery's products have been sold at 120,000 retail outlets throughout Vietnam Today the market has many brands in the confectionery industry such as Trang An, Hai Ha, Bibica, Bao Hung Currently, many businesses invest in building modern production plants with modern lines like Korea , Germany and the UK up to millions of dollars 1.1.4 Production and consumption in the world Pie is a type of cake that was invented and produced in 1974 in Korea Initially, pie was created to provide troops for distribution to soldiers after the first week of train Pie is considered the quintessence of culinary culture of Korea It has been popular all over the world and its consumption is also very large With the creation of new flavors and convenient products is a step to promote the growing confectionery market Judging by the size of the market, the traditional flavored pie is the largest market share in the world The countries present in the range of pie products are Russia, China, South Korea and Japan In 2015, the country with the largest consumption of pie in the world was 1.3329 In Asia, Orion is currently the market leader in the pie industry domestically and globally in the case of both sales and sales volume Orion already accounts for two-thirds of China's pastry market, and chocopie were sold to Japan by Morinaga & Co in 1985 Orion has used it as a strategic product to find a firm position in foreign and domestic food markets With the current tastes of consumers is higher about low-fat and low-fat foods that are survey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.company survey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.company good for health, it will be an opportunity for countries around the world to develop pie products not only Korea 1.1.5 Purpose of inquiry and survey I was a full-time QC position officer at Bao Hung Confectionery Company My responsibility is to control the Omeli pie line So, with the knowledge I have to work and study at Bao Hung International Confectionery Joint Stock Company, to improve my expertise to apply, contact the knowledge of the field of study, accumulation of practical knowledge and a better understanding of the processing process I made the subject: "Survey of Omeli pie production process at Bao Hung international joint-stock company" survey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.companysurvey.of.omeli.pie.production.process.at.bao.hung.joint.stock.company