13830 fm BRITISH STANDARD BS EN 61518 2001 IEC 61518 2001 Incorporating Corrigendum No 1 Mating dimensions between differential pressure (type) measuring instruments and flanged on shut off devices up[.]
BRITISH STANDARD BS EN 61518:2001 IEC 61518:2001 Incorporating Corrigendum No Mating dimensions between differential pressure (type) measuring instruments and flanged-on shut-off devices up to 413 bar (41,3 MPa) The European Standard EN 61518:2001 has the status of a British Standard ICS 17.100 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW BS EN 61518:2001 National foreword This British Standard is the official English language version of EN 61518:2001, including Corrigendum February 2002 It is identical with IEC 61518:2001 The UK participation in its preparation was entrusted by Technical Committee GEL/65, Measurement and control, to Subcommittee GEL/65/2, Elements of systems, which has the responsibility to: — aid enquirers to understand the text; — present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; — monitor related international and European developments and promulgate them in the UK A list of organizations represented on this subcommittee can be obtained on request to its secretary From January 1997, all IEC publications have the number 60000 added to the old number For instance, IEC 27-1 has been renumbered as IEC 60027-1 For a period of time during the change over from one numbering system to the other, publications may contain identifiers from both systems Cross-references The British Standards which implement international or European publications may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online This publication does not purport to include all the necessary provisions of a contract Users are responsible for its correct application Compliance with a British Standard does not of itself confer immunity from legal obligations Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages to 14, an inside back cover and a back cover This British Standard, having been prepared under the direction of the Electrotechnical Sector Committee, was published under the authority of the Standards Committee and comes into effect on 15 June 2001 The BSI copyright date displayed in this document indicates when the document was last issued Amendments issued since publication Amd No Date 13830 28 June 2002 Change to EN foreword and Figure Corrigendum © BSI 28 June 2002 ISBN 580 37581 Comments EN 61518 EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM March 2001 ICS 23.060 Incorporating corrigendum February 2002 English version Mating dimensions between differential pressure (type) measuring instruments and flanged-on shut-off devices up to 413 bar (41,3 MPa) (IEC 61518:2001) Dimensions des raccords entre les instruments de mesure différentiel de pression et les dispositifs d'arrêt sur bride allant jusqu'à 413 bar (41,3 MPa) (CEI 61518:2001) Anschlussmaße zwischen WirkdruckMessgeräten und angeflanschten Absperrorgangen bis 413 bar (41,3 MPa) (IEC 61518:2001) This European Standard was approved by CENELEC on 2001-01-01 CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CENELEC member This European Standard exists in three official versions (English, French, German) A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the Central Secretariat has the same status as the official versions CENELEC members are the national electrotechnical committees of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom CENELEC European Committee for Electrotechnical Standardization Comité Européen de Normalisation Electrotechnique Europäisches Komitee für Elektrotechnische Normung Central Secretariat: rue de Stassart 35, B - 1050 Brussels © 2001 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members Ref No EN 61518:2001 E Page NE1512:8100 EN 61518:2001 -2- Foreword The text of document 65B/415/FDIS, future edition of IEC 61518, prepared by SC 65B, Devices, of IEC TC 65, Industrial-process measurement and control, was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as EN 61518 on 2001-01-01 The following dates were fixed: – latest date by which the EN has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2002-06-01 – latest date by which the national standards conflicting with the EN have to be withdrawn (dow) 2004-01-01 Annexes designated "normative" are part of the body of the standard In this standard, annex ZA is normative Annex ZA has been added by CENELEC Endorsement notice The text of the International Standard IEC 61518:2001 was approved by CENELEC as a European Standard without any modification Page EN 61518:2001 CONTENTS INTRODUCTION Scope Normative references Dimensions 3.1 Connection dimensions at the differential pressure (type) instrument 3.2 Connection dimensions at the shut-off device 3.3 Seal rings 3.4 Flange connection (see figures and 5) Installation Material for the bolts Marking Figure – Connection to the differential pressure (type) measuring device – Dimensions Figure – Connection of a shut-off device type A (with spigot) – Dimensions 10 Figure – Connection of a shut-off device type B (without spigot) – Dimensions 11 Figure – Assembly drawing with shut-off device type A (with spigot) 12 Figure – Assembly drawing with shut-off device type B (without spigot) .13 Table – Specifications applicable to flat rings – Manifolds with extended spigot Table – Specifications applicable to flat rings – Manifolds without extended spigot Annex ZA (normative) Normative references to international publications with their corresponding European publications 14 Page EN 61518:2001 INTRODUCTION In a process, many shut-off devices (manifolds) are flanged direct on to the differential pressure (type) measuring instrument (instrument) Very often, however, the shut-off device and the measuring device are supplied by different manufacturers It is, therefore, essential to have the mating dimensions properly defined In the process industry, leakages must be avoided In some plants, especially in processes involving flammable or toxic gases, such a leakage can lead to risks to the plant, to its installations, to the environment, and last, but not least, to personal safety of human beings In view of accidents reported from various locations, where the accident was caused by leakage between the instrument and the manifold, it was found necessary to standardize the mating dimensions, with its tolerances, for this combination Page EN 61518:2001 MATING DIMENSIONS BETWEEN DIFFERENTIAL PRESSURE (TYPE) MEASURING INSTRUMENTS AND FLANGED-ON SHUT-OFF DEVICES UP TO 413 bar (41,3 MPa) Scope This International Standard is applicable to differential pressure (type) measuring instruments (instrument) with a shut-off device (manifold) directly bolted on to them This standard specifies mating dimensions and tolerances, threads, bolts, and gaskets for a maximum allowable working pressure of 41,3 MPa (413 bar) at 38 °C This standard does not apply to assemblies that provide additional sealing elements (adapters) between the instrument and the manifold Where the possibility exists, shut-off devices shall be mounted on either side of the instrument, and all connections shall then meet this standard Elements, such as flanged coupling joints, may apply this standard or parts thereof to increase standardization at the discretion of the supplier and the end-user This standard is only valid for instrument and manifold flanges manufactured from a metallic material with yield strength equal to, or larger than, 190 N/mm Normative references The following normative documents contain provisions which, through reference in this text, constitute provisions of this International Standard For dated references, subsequent amendments to, or revisions of, any of these publications not apply However, parties to agreements based on this International Standard are encouraged to investigate the possibility of applying the most recent editions of the normative documents indicated below For undated references, the latest edition of the normative document referred to applies Members of IEC and ISO maintain registers of currently valid International Standards ISO 48:1994, Rubber, vulcanized or thermoplastic – Determination of hardness (hardness between 10 IRHD and 100 IRHD) ISO 898-1:1999, Mechanical properties of fasteners made of carbon steel and alloy steel – Part 1: Bolts, screws and studs ISO 1629:1995, Rubber and latices – Nomenclature ISO 3506 (all parts), Mechanical properties of corrosion-resistant stainless-steel fasteners Page EN 61518:2001 ISO 3601-1:1988, Fluid systems – Sealing devices – O-rings – Part 1: Inside diameters, crosssections, tolerances and size identification code ISO 3601-3:1987, Fluid systems – Sealing devices – O-rings – Part 3: Quality acceptance criteria ASME B18.3.1M:1986 (R1993), Screws, socket head cap (metric series) ASME B18.2.1:1996, Square and Hex Bolts and Screws Inch Series ASTM A193:1999, Specification for alloy steel and stainless steel bolting materials for hightemperature service ASTM A449:1993, Specification for quenched and tempered steel bolts and studs Dimensions Dimensions in figures and tables are in millimetres, except where stated otherwise Leak-tight connection between the differential (type) measuring instrument and the flanged instrument manifold depends upon the conformance to the dimensions and the tolerances 3.1 Connection dimensions at the differential pressure (type) instrument See figure 3.2 Connection dimensions at the shut-off device Two designs for the manifold facings are recommended: – Type A: design with an extended spigot (see figure 2); – Type B: design without an extended spigot (see figure 3) NOTE Type B design may also be suitable for differential pressure (type) transmitters, where the connecting dimensions are not in accordance with this standard The user is responsible for ensuring compatibility for transmitters with different dimensions 3.3 Seal rings The specifications for the flat ring are those of tables and The O-rings are in accordance with the ISO standards quoted Materials and temperature limits for the flat rings and the O-ring are for reference only It is the responsibility of the user to ensure compatibility between the selected gasket ring material and the process requirements, such as pressure, temperature, and chemical compatibility Page EN 61518:2001 3.3.1 Seals for manifold design, with extended spigot – type A (see figure 2) 3.3.1.1 Flat rings Table – Specifications applicable to flat rings – Manifolds with extended spigot Material PTFE Graphite 98 % graphite, density Composition: Virgin PTFE 1,6 - 00 ,,11 g/cm Dimensions: Outside diameter 24,0 0,0 - ,1 25,1 0,0 - ,1 Inside diameter 17,7 +0,1 0,0 18,0 +0,1 0,0 Thickness 2,7 Temperature limits: +0,1 0,0 –10 °C to +80 °C 2,9 +0,2 - 0,1 –40 °C to 120 °C (see note) NOTE The manifold can be rated in accordance with the piping standards The temperature limits given are based on the limits applicable to the transmitter 3.3.1.2 O-Ring Dimensions: d1 = 20, d2 = 2,65 (according to ISO 3601-1) Material FPM: according to ISO 1629 IRHD hardness: 90, according to ISO 48 Quality mark: 3.3.2 “S” according to ISO 3601-3 Seals for manifold design, without extended spigot – type B (see figure 3): 3.3.2.1 Flat rings Table – Specifications applicable to flat rings – Manifolds without extended spigot Material PTFE Graphite 98 % graphite, density Composition: Virgin PTFE 1,6 ,1 g/cm - ,1 Dimensions: Outside diameter 25,4 0,0 Inside diameter 20,0 Thickness 2,7 Temperature limits: - ,1 +0,1 0,0 +0,1 0,0 –10 °C to +80 °C 25,4 0,0 - ,1 19,9 2,9 +0,1 0,0 +0,2 - 0,1 –40 °C to +120 °C (see note) NOTE The manifold can be rated in accordance with the piping standards The given temperature limits are based on the limits applicable for the transmitter Page EN 61518:2001 3.3.2.2 O-Ring No suitable ISO-standardized O-ring is available for the manifold without the spigot It is the user’s responsibility to apply O-rings according to a local standard 3.4 Flange connection (see figures and 5) Flange connections, as described, shall only be used within the defined limits for pressure and temperature of the instrument and manifold assembly Installation Before mounting the instrument onto the manifold, it is necessary to check whether mating dimensions and alignment of the mating faces of the flanges of the instrument are within the requirements of this standard In an area of 28 mm around each process port, all surfaces shall be clean and without damage After the sealing rings have been installed between the manifold and the instrument, care should be taken to tighten all screws at the connection evenly For PTFE or graphite seals, it is unavoidable that some of the gasket material creeps between the metallic surfaces After tightening of the bolts, the gap between the metallic surfaces of the flanged manifold and the instruments shall be less than 0,2 mm The thread engagement shall be at least 0,8 times the thread diameter The required bolt length L should be stated as shown below (flange thickness b): a) For blind threaded transmitters: – L = b + mm – L max = b + 14 mm; b) For through threaded transmitters: – L = b + mm Material for the bolts The material for the bolts shall be chosen from the following materials, which are minimum material requirements – Medium-carbon steel, type 1, or low-carbon steel, type 2, according to ASTM A449 – Carbon steel, quenched and tempered, Class 8.8, according to ISO 898-1 – Austenitic steel, carbide solution treated and strain-hardened, according to ASTM A193, Group B8, Class – Austenitic steel, extra strain-hardened, according to ISO 3506, Group A2 or A4, Class 70 Marking on the top of the bolts shall indicate conformance with the applicable standard Page EN 61518:2001 Marking Both the transmitter and the manifold, with the interface constructed to this standard, shall have a permanent mark “IEC” on the outside, which shall be visible after installation The minimum letter height is mm Ỉ28 a) 20,65 ± 0,1 0,1 +0,5 54 ± 0,3 2,5 ³15 b) 7/16’’ UNF ´ 20 41,3 ± 0,2 Ỉ18,5 +0,3 Ra 1,6 0,2 Common tolerance zero IEC 2592/2000 a) Thread for optional plug/vent screw connection to be according to the manufacturer's standard b) In case the measuring device has threaded through holes, instead of threaded blind holes, the specified lengths of such threads shall be 0,8 ´ thread diameter as a minimum NOTE Not to scale Figure – Connection to the differential pressure (type) measuring device – Dimensions Page 10 EN 61518:2001 a) +0,2 R0,4 max 0,3 ´ 45° 2,4 –0,3 1,8 +0,1 –0,1 Ỉ18 Ỉ25,2 –0,1 Detail X 20,65 ± 0,1 –0,2 –0,1 41,3 ± 0,2 b) 54 ± 0,1 11,8 Insert (spigot), Ra 6,3 0,2 b X Ra 1,6 Groove for seal ring IEC 2593/2000 a) b) Flange thickness b : – full flange design: minimum 10 mm – split flange design with kidney type flanges: minimum 14 mm Construction of insert to supplier's standard May also be integral with the flange body NOTE Not to scale Figure – Connection of a shut-off device type A (with spigot) – Dimensions I Page 11 EN 61518:2001 a) +0,2 54 ± 0,1 19,9 –0,1 25,5 –0,1 Detail X 41,3 ± 0,2 –0,2 20,65 ± 0,1 11,8 Ra 6,3 0,2 b R0,4 max 2,0 +0,1 –0,1 X Ra 1,6 Groove for gasket to have square edges IEC 2594/2000 a) Flange thickness b : – full flange design: minimum 10 mm – split flange design with kidney type flanges: minimum 14 mm NOTE Not to scale Figure – Connection of a shut-off device type B (without spigot) – Dimensions B ©SI 1002-60 Page 12 EN 61518:2001 Transmitter flange Manifold block Flat gasket or O-ring Bolts 7/16˝ – 20 UNF (ANSI B 18.2.1) or socket head bolts (ANSI B 18.3.1) IEC 2595/2000 NOTE Not to scale Figure – Assembly drawing with shut-off device type A (with spigot) B ©SI 1002-60 Page 13 EN 61518:2001 Transmitter flange Manifold block Flat gasket or O-ring Bolts 7/16˝ – 20 UNF (ANSI B 18.2.1) or socket head bolts (ANSI B 18.3.1) IEC 2596/2000 NOTE Not to scale Figure – Assembly drawing with shut-off device type B (without spigot) _ B ©SI 1002-60 Page 14 EN 61518:2001 E6 N1512:8100 Annex ZA (normative) Normative references to international publications with their corresponding European publications This European Standard incorporates by dated or undated reference, provisions from other publications These normative references are cited at the appropriate places in the text and the publications are listed hereafter For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision For undated references the latest edition of the publication referred to applies (including amendments) NOTE When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD applies Publication Year Title EN/HD Year ISO 48 1994 Rubber, vulcanized or thermoplastic Determination of hardness (hardness between 10 IRHD and 100 IRHD) - - ISO 898-1 1999 Mechanical properties of fasteners made of carbon steel and alloy steel Part 1: Bolts, screws and studs EN ISO 898-1 1999 ISO 1629 1995 Rubber and latices - Nomenclature - - ISO 3506 Series Mechanical properties of corrosionresistant stainless-steel fasteners EN ISO 3506 Series ISO 3601-1 1988 Fluid systems - Sealing devices - O-rings Part 1: Inside diameters, cross-sections, tolerances and size identification code - - ISO 3601-3 1987 Part 3: Quality acceptance criteria - - ASME B18.3.1M 1986 Screws, socket head cap (metric series) - - ASME B18.2.1 1996 Square and Hex Bolts and Screws Inch Series - - ASTM A193 1999 Specification for alloy steel and stainless steel bolting materials for hightemperature service - - ASTM A449 1993 Specification for quenched and tempered steel bolts and studs - - BS EN 61518:2001 IEC 61518:2001 BSI — British Standards Institution BSI is the independent national body responsible for preparing British Standards It presents the UK view on standards in Europe and at the international level It is incorporated by Royal Charter Revisions British Standards are updated by amendment or revision Users of British Standards should make sure that they possess the latest 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