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Bought by Mrs Trina McAnulty,Certex Lifting Ltd-,on 07/12/2011 10:15 Latest version Not to be distributed/networked For multi-user access www.bsigroup.com/license © BSI "2)4)3( 34!.$!2$ #OMPONENTS FOR SLINGS 3AFETY 0ART &ORGED STEEL COMPONENTS 'RADE )#3 /#/09).'7)4(/54"3)0%2-)33)/.%8#%04!30%2-)44%$"9#/092)'(4,!7 \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ \ "3 % ! Bought by Mrs Trina McAnulty,Certex Lifting Ltd-,on 07/12/2011 10:15 Latest version Not to be distributed/networked For multi-user access www.bsigroup.com/license © BSI BS EN 1677-1:2000+A1:2008 ATIONAL FOREWORD 4HIS "RITISH 3TANDARD IS THE 5+IMPLEMENTATIONOF % ! )TSUPERSEDES"3%. WHICHISWITHDRAWN 4HESTARTANDFINISHOFTEXTINTRODUCEDORALTEREDBYAMENDMENTISINDICATED INTHETEXTBYTAGS4AGSINDICATINGCHANGESTO#%.TEXTCARRYTHENUMBEROF THE#%.AMENDMENT&OREXAMPLE TEXTALTEREDBY#%.AMENDMENT!IS INDICATEDBY A A 1 4HE 5+ PARTICIPATION IN ITS PREPARATION WAS ENTRUSTED TO 4ECHNICAL #OMMITTEE -(% #HAINS AND FITTINGS ! LIST OF ORGANIZATIONS REPRESENTED ON THIS COMMITTEE CAN BE OBTAINED ON REQUEST TO ITS SECRETARY 4HISPUBLICATIONDOESNOTPURPORTTOINCLUDEALLTHENECESSARYPROVISIONSOFA CONTRACT 5SERS ARE RESPONSIBLE FOR ITSCORRECT APPLICATION #OMPLIANCE WITH A "RITISH 3TANDARDCANNOTCONFERIMMUNITYFROMLEGAL OBLIGATIONS This British Standard was published under the authority of the Standards Committee and comes into effect on 15 October 2000 © BSI 2009 ISBN 978 580 64273 !MENDMENTSCORRIGENDA ISSUED SINCE PUBLICATION $ATE #OMMENTS 30 April 2009 )MPLEMENTATIONOF#%.AMENDMENT! Bought by Mrs Trina McAnulty,Certex Lifting Ltd-,on 07/12/2011 10:15 Latest version Not to be distributed/networked For multi-user access www.bsigroup.com/license © BSI EUROPEAN STANDARD EN 1677-1:2000+A1 NORME EUROPÉENNE EUROPÄISCHE NORM November 2008 ICS 53.020.30 Supersedes EN 1677-1:2000 English Version Components for slings - Safety - Part 1: Forged steel components, Grade Accessoires pour élingues - Sécurité - Partie 1: Accessoires en acier forgé, Classe Einzelteile für Anschlagmittel - Sicherheit - Teil 1: Geschmiedete Einzelteile, Güteklasse This European Standard was approved by CEN on 21 May 2000 and includes Amendment approved by CEN on September 2008 CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member This European Standard exists in three official versions (English, French, German) A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG Management Centre: rue de Stassart, 36 © 2008 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members B-1050 Brussels Ref No EN 1677-1:2000+A1:2008: E Bought by Mrs Trina McAnulty,Certex Lifting Ltd-,on 07/12/2011 10:15 Latest version Not to be distributed/networked For multi-user access www.bsigroup.com/license © BSI BS EN 1677-1:2000+A1:2008 EN 1677-1:2000+A1:2008 (E) Contents Page Foreword Introduction Scope Normative references Terms and definitions Hazards Table — Hazards and associated requirements Safety requirements Table — Chemical composition - Alloying elements Table — Sulfur and phosphorous content Table — Mechanical properties 10 Verification of safety requirements 11 Table — Number of components in a lot 13 Marking 14 Manufacturer's certificate 14 Instructions for use .15 Annex A (informative) Calculation of mechanical properties .16 Annex B (informative) Designation system for forged steel components - Grade 17 Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC" " .18 Annex ZB (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC" " 19 Bought by Mrs Trina McAnulty,Certex Lifting Ltd-,on 07/12/2011 10:15 Latest version Not to be distributed/networked For multi-user access www.bsigroup.com/license © BSI BS EN 1677-1:2000+A1:2008 EN 1677-1:2000+A1:2008 (E) Foreword This document (EN 1677-1:2000+A1:2008) has been prepared by Technical Committee CEN/TC 168 “Chains, ropes, webbing, slings and accessories - Safety”, the secretariat of which is held by BSI This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2009, and conflicting national standards shall be withdrawn at the latest by December 2009 This document includes Amendment 1, approved by CEN on 2008-09-09 This document supersedes EN 1677-1:2000 The start and finish of text introduced or altered by amendment is indicated in the text by tags !" This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s) !For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this document." The other Parts of EN 1677 for components for slings are: Part 2: Forged steel lifting hooks with latch - Grade Part 3: Forged steel self-locking hooks - Grade Part 4: Links - Grade Part 5: Forged steel lifting hooks with latch - Grade Part 6: Links - Grade Annexes A and B of this European standard are informative According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom Bought by Mrs Trina McAnulty,Certex Lifting Ltd-,on 07/12/2011 10:15 Latest version Not to be distributed/networked For multi-user access www.bsigroup.com/license © BSI BS EN 1677-1:2000+A1:2008 EN 1677-1:2000+A1:2008 (E) Introduction This European Standard has been prepared to be a harmonized standard providing one means of complying with the essential safety requirements of the Machinery Directive and associated EFTA regulations The components covered by this Part of EN 1677 are normally supplied to be part of a sling, but they may also be used for other applications In such instances it is important that the component design is checked to ensure its fitness for the intended use The extent to which hazards are covered is indicated in the scope In addition, lifting equipment shall conform as appropriate to EN 292 for hazards that are not covered by this standard Scope This Part of EN 1677 specifies general requirements for forged steel components of grade up to 63 t WLL, mainly for use in: ⎯ chain slings according to EN 818-4; ⎯ steel wire rope slings according to prEN 13414-1:1999; ⎯ textile slings according to EN 1492-1:2000, EN 1492-2:2000 intended for lifting objects, materials or goods This standard does not apply to hand forged components and welded links, nor to other welded components The hazards covered by this Part of EN 1677 are identified in clause Annex A is informative, and gives the bases for calculation of tabulated values of mechanical properties Annex B is informative, and gives an example of a designation system for forged steel lifting components of grade !Annexes ZA and ZB give the relationship with EU-Directives." Normative references This European Standard incorporates, by dated or undated reference, provisions from other publications These normative references are cited at appropriate places in the text and the publications are listed hereafter For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision For undated references the latest edition of the publication referred to applies EN 292-1, Safety of machinery - Basic concepts - General principles for design – Part 1: Basic terminology, methodology EN 292-2:1991/A1:1995, Safety of machinery - Basic concepts - General principles for design – Part 2: Technical principles and specifications (Amendment 1:1995) EN 818-4, Short-link chain for lifting purposes – Safety – Part 4: Chain slings Grade Bought by Mrs Trina McAnulty,Certex Lifting Ltd-,on 07/12/2011 10:15 Latest version Not to be distributed/networked For multi-user access www.bsigroup.com/license © BSI BS EN 1677-1:2000+A1:2008 EN 1677-1:2000+A1:2008 (E) EN 818-6:2000, Short-link chain for lifting purposes – Safety – Part 6: Chain slings - Specification for information for use and maintenance to be provided by the manufacturer EN 1050:1996, Safety of machinery - Principles of risk assessment EN 1492-1:2000, Textile slings – Safety – Part 1: Flat woven webbing slings made of man-made fibres EN 1492-2:2000, Textile slings – Safety – Part 2: Round slings made of man-made fibres prEN 13414-1:1999, Steel wire rope slings – Safety - Part 1:Wire rope slings EN ISO 9001, Quality systems - Model for quality assurance in design/development, production, installation and servicing EN ISO 9002:1994, Quality systems - Model for quality assurance in production, installation and servicing EN 10002-2:1991, Metallic materials - Tensile testing – Part 2: Verification of the force measuring system of the tensile testing machine EN 10025:1993, Hot rolled products of non-alloy structural steels - Technical delivery conditions EN 10228-1:1999, Non-destructive testing of steel forgings – Part 1: Magnetic particle inspection EN 10228-2:1998, Non-destructive testing of steel forgings – Part 2: Penetrant testing EN 45012, General criteria for certification bodies operating quality system certification ISO 643, Steels - Micrographic determination of the ferritic or austenitic grain size Terms and definitions For the purpose of this Part of EN 1677 the following definitions apply 3.1 working load limit (WLL) Maximum mass that a component is authorized to sustain in general lifting service, expressed as a code NOTE This term has the same meaning as the term maximum working load used in annex A of EN 292-2: 1991/A1: 1995 3.2 manufacturing proof force (MPF) Force applied to the component during the manufacturing proof test 3.3 breaking force (BF) Maximum force reached during the static tensile test of the component, at which the component fails to retain the load 3.4 traceability code Series of letters and/or numbers marked on a component that enables its manufacturing history, including the identity of the cast of steel used, to be traced Bought by Mrs Trina McAnulty,Certex Lifting Ltd-,on 07/12/2011 10:15 Latest version Not to be distributed/networked For multi-user access www.bsigroup.com/license © BSI BS EN 1677-1:2000+A1:2008 EN 1677-1:2000+A1:2008 (E) 3.5 competent person Designated person, suitably trained, qualified by knowledge and practical experience, and with the necessary instruction to enable the required test and examination to be carried out NOTE Clause 4.18 of EN ISO 9002:1994 gives guidance on training 3.6 lot Specified number of components from which samples are selected for testing purposes, and that have been manufactured from the same cast of steel and subjected to the same heat treatment process Hazards Accidental release of a load, or release of a load due to failure of a component puts at risk, either directly or indirectly, the safety or health of those persons within the danger zone In order to provide the necessary strength and durability of components this Part of EN 1677 gives requirements for the design, manufacture and testing to ensure the specified levels of performance are met Since failure can be caused by the incorrect choice of grade and specification of component, this Part of EN 1677 also gives requirements for marking and the manufacturer’s certificate Risk of injury due to sharp edges, sharp angles or rough surfaces when handling is also covered by this Part of EN 1677 Those aspects of safe use associated with good practice are given in EN 818-6:2000 Table contains those hazards which require action to reduce risk identified by risk assessment as being specific and significant for forged steel components, Grade Table — Hazards and associated requirements Hazards identified in annex A of EN 1050 : 1996 Relevant clause of annex A of EN 292-2: 1991/A1: 1995 Relevant clause/subclause of this Part of EN 1677 Mechanical hazard due to 1.3.2 inadequacy of strength 4.1.2.3 4.1.2.5 4.2.4 1.7.3 1.7.4 1.3 Cutting hazard 1.3.4 5.3 1.8 Friction or 1.3.4 5.3 abrasion hazard Bought by Mrs Trina McAnulty,Certex Lifting Ltd-,on 07/12/2011 10:15 Latest version Not to be distributed/networked For multi-user access www.bsigroup.com/license © BSI BS EN 1677-1:2000+A1:2008 EN 1677-1:2000+A1:2008 (E) Safety requirements 5.1 General 5.1.1 Articulation The dimensions of the forged steel components covered by this Part of EN 1677 shall be such as to ensure articulation so that the force imposed is transmitted in the intended direction 5.1.2 Relative movement Parts of mechanical joining devices, such as pins and their securing elements, shall be so designed and manufactured that, after assembly, no unintended displacement can occur NOTE 5.2 The effects of wear, corrosion of securing elements or rough usage should be considered Materials and heat treatment 5.2.1 5.2.1.1 Quality of material General Within the limitations given in 5.2.1.2 to 5.2.1.4 the manufacturer shall select the type of steel, to be used so that the finished component, when suitably heat-treated conforms to the mechanical properties specified in this Part of EN 1677 5.2.1.2 Type of steel The steel shall be produced by an electric process or by an oxygen blown process 5.2.1.3 Deoxidation The steel shall be fully killed as defined in EN 10025: 1993, be stabilized against strain age embrittlement, and have an austenitic grain size of or finer when tested in accordance with ISO 643 This shall be accomplished by ensuring that the steel contains sufficient aluminium (minimum 0,025 %) to permit the manufacture of components stabilized against strain age embrittlement during service 5.2.1.4 Chemical composition The steel shall contain alloying elements in sufficient quantities so that the finished component, when heat treated in accordance with 5.2.2, not only conforms to the mechanical properties specified in this Part of EN 1677, but also possesses adequate low temperature ductility in order to work satisfactorily in the temperature range -40 °C to 400 °C The steel shall contain at least two of the three alloying elements, in the minimum percentages shown in table Table — Chemical composition - Alloying elements Element Nickel Chromium Molybdenum Minimum mass content as determined by cast analysis % 0,40 0,40 0,15 Bought by Mrs Trina McAnulty,Certex Lifting Ltd-,on 07/12/2011 10:15 Latest version Not to be distributed/networked For multi-user access www.bsigroup.com/license © BSI BS EN 1677-1:2000+A1:2008 EN 1677-1:2000+A1:2008 (E) The steel shall contain no more sulphur and phosphorous than the limits given in table Table — Sulfur and phosphorous content Maximum mass content as determined by 5.2.2 Element Cast analysis % Check analysis % Sulfur 0,025 0,030 Phosphorus 0,025 0,030 Heat treatment Each component shall be hardened from a temperature above the AC3 point and tempered before being subjected to the manufacturing proof force The tempering temperature shall be a minimum of 400 °C The tempering conditions shall be at least as effective as a temperature of 400 °C maintained for a period of h NOTE A method of verification is as follows After the components have been reheated to and maintained for h at 400 °C and then cooled to room temperature; they should conform in the finished condition to columns and of table Surface hardening shall not be permitted for load bearing parts of the component 5.3 Manufacturing methods and workmanship 5.3.1 Manufacture Each forged part of a component shall be forged hot in one piece Excess metal from the forging operation shall be removed cleanly leaving the surface free from sharp edges After heat-treatment, furnace scale shall be removed Edges of machined surfaces shall be rounded to eliminate cutting edges and to ensure attainment of mechanical properties of the component Welding shall not be used during the manufacture of components unless: a) none of the parts to be welded are load bearing; or b) the area affected by the weld is not to be subjected to load under normal operating conditions or under any foreseeable misuse of the component, and the welding is completed before heat treatment NOTE Care should be taken during welding to ensure that the mechanical properties of any load bearing parts of the finished component are not affected All welds shall be smoothly finished 5.3.2 Surface finish The ‘finished condition of components’ shall include any surface finish NOTE Components are supplied in various surface finishes, e.g descaled, electroplated or painted Bought by Mrs Trina McAnulty,Certex Lifting Ltd-,on 07/12/2011 10:15 Latest version Not to be distributed/networked For multi-user access www.bsigroup.com/license © BSI BS EN 1677-1:2000+A1:2008 EN 1677-1:2000+A1:2008 (E) 5.4 5.4.1 Mechanical properties Manufacturing proof force (MPF) Components, including load-bearing pins, if used, shall be able to withstand the manufacturing proof force specified in table Following removal of the force, the dimensions shall be within the tolerances specified on the component manufacturer’s drawings 5.4.2 Breaking force (BF) Components, including load-bearing pins, if used, shall have a breaking force at least equal to that specified in table On completion of the static tensile test, components shall show evidence of deformation 5.4.3 Fatigue resistance Components, including load-bearing pins, if used, with a working load limit up to 32 t, shall withstand, without breaking, at least 20 000 cycles of application of the force range specified in 6.2.5 Bought by Mrs Trina McAnulty,Certex Lifting Ltd-,on 07/12/2011 10:15 Latest version Not to be distributed/networked For multi-user access www.bsigroup.com/license © BSI BS EN 1677-1:2000+A1:2008 EN 1677-1:2000+A1:2008 (E) Table — Mechanical properties (1) (2) (3) (4) Code number Working load limit (WLL) t 0,25 0,5 0,8 Manufacturing proof force (MPF) kN 6,1 12,3 19,6 Breaking force (BF) kN (min) 9,8 19,6 31,4 1,12 1,5 27,5 36,8 49 43,9 58,8 78,5 10 11 2,5 3,15 61,3 77,2 98,1 98,1 124 157 13 14 16 5,3 130 147 196 208 235 314 18 19 20 10 11,2 12,5 245 275 306 392 439 490 22 23 25 15 16 20 368 392 490 588 628 785 26 28 32 21,2 25 31,5 520 613 772 832 981 1240 36 40 45 40 50 63 981 1230 1540 1570 1960 2470 NOTE The WLL figures given correspond to WLL for chains for use in chain slings conforming to EN 818-4, with additional WLL figures for components for use in wire rope slings and textile slings NOTE The mechanical properties specified in table are calculated on the basis specified in annex A It is common practice for manufacturers to round MPF and BF up to higher values that may appear in their published catalogues 10 Bought by Mrs Trina McAnulty,Certex Lifting Ltd-,on 07/12/2011 10:15 Latest version Not to be distributed/networked For multi-user access www.bsigroup.com/license © BSI BS EN 1677-1:2000+A1:2008 EN 1677-1:2000+A1:2008 (E) Verification of safety requirements 6.1 Qualification of personnel All testing and examination shall be carried out by a competent person 6.2 6.2.1 Type tests and examination General In order to prove the design, material, heat treatment and method of manufacture, each size of component in the finished condition shall be type tested to demonstrate that the components possess the mechanical properties specified in this part of EN 1677 Any change of design, specification of material, heat treatment, method of manufacture or any dimension outside normal manufacturing tolerances that may lead to a modification of the articulation, relative movement or mechanical properties shall require that the type examination specified in 6.2.2 and the type tests specified in 6.2.3 to 6.2.5 are carried out on the modified components The tests specified in 6.2.3 to 6.2.5 shall be carried out on three samples of each size of component of each design, material, heat treatment and method of manufacture In the tests specified in 6.2.3 to 6.2.5, the force shall be applied to the component axially without shock Components designed for use in textile slings shall be tested (other than in fatigue) so that the force is applied through the appropriate textile element The test machine used in the tests specified in 6.2.3 to 6.2.5 shall conform to EN 10002: 1991 Part 2: Class 6.2.2 Examination for articulation and relative movement One sample of each design shall be visually examined for conformity to the requirements of 5.1.1 and 5.1.2 6.2.3 Test for deformation Three samples shall be tested, and each shall sustain the manufacturing proof force specified for the component in table Following the removal of the force, the dimensions shall be within the tolerances specified on the component manufacturer’s drawings In no case shall any dimension alter by more than 1,0 % of the initial dimension after the manufacturing proof force has been applied and removed 6.2.4 Static tensile test Three samples shall be tested and each shall have a breaking force at least equal to the minimum value specified for the component in table NOTE This test may be carried out on the same components subjected to the deformation test NOTE It is not necessary to test the component up to its actual breaking force for the specified mechanical properties to be demonstrated It is sufficient that the minimum breaking force specified is reached and that the component shows evidence of deformation 6.2.5 Fatigue test Three samples shall be tested and each shall be able to withstand at least 20 000 cycles of the force range without breaking 11 Bought by Mrs Trina McAnulty,Certex Lifting Ltd-,on 07/12/2011 10:15 Latest version Not to be distributed/networked For multi-user access www.bsigroup.com/license © BSI BS EN 1677-1:2000+A1:2008 EN 1677-1:2000+A1:2008 (E) The maximum force applied during each cycle shall be equivalent to 1,5 times the working load limit specified in table for the component The minimum force in each cycle shall be positive and less than or equal to kN The frequency of force applications shall be not greater than 25 Hz 6.2.6 Acceptance criteria for type tests and examination 6.2.6.1 Examination for articulation and relative movement The sample shall meet the requirements 6.2.6.2 Test for deformation If any of the three samples fails the test for deformation, the component of the size submitted for type testing shall be deemed not to conform to this part of EN 1677 6.2.6.3 Static tensile test and fatigue test If all three samples pass the static tensile test and fatigue test, the component of the size submitted for type testing shall be deemed to conform to this Part of EN 1677 If one sample fails, two further samples shall be tested and both shall pass the test in order for the component of the size submitted for testing to be deemed to conform to this Part of EN 1677 If two or three samples fail the test, the component of the size submitted for type testing shall be deemed not to conform to this Part of EN 1677 6.3 Manufacturing examination All finished components shall be visually examined for conformity to the requirements of 5.3.1 6.4 6.4.1 Manufacturing tests Manufacturing proof test For the manufacturing proof test, the equipment used shall apply a force at least equal to the manufacturing proof force specified After heat-treatment and de-scaling, components shall sustain the appropriate manufacturing proof force specified in table After removal of the force, there shall be no visible defect, and the dimensions shall be within the tolerances specified on the manufacturer’s drawing Where finishing processes are used that involve risk of component embrittlement, e.g acid cleaning or electroplating, the manufacturing proof force shall be reapplied in the finished condition 6.4.2 Non-destructive test The forged surfaces of components, excluding load bearing pins machined from drawn bar, shall, after heat treatment and de-scaling, be subjected to magnetic particle or dye penetrant examination in accordance with EN 10228: 1999 Part and EN 10228: 1998 Part Indications greater than mm in length shall not be permitted in areas of the component subjected to tensile stresses, in all foreseeable service conditions If grinding is required to remove such indications, then after grinding, the component shall conform to the dimensions and tolerances specified by the manufacturer A final examination shall show no indications greater than mm in length 12 Bought by Mrs Trina McAnulty,Certex Lifting Ltd-,on 07/12/2011 10:15 Latest version Not to be distributed/networked For multi-user access www.bsigroup.com/license © BSI BS EN 1677-1:2000+A1:2008 EN 1677-1:2000+A1:2008 (E) NOTE Care should be taken to ensure that the direction and roughness of grinding does not create starting points for fatigue failure and cause excessive heating, which may have a local effect on the heat treated condition, or may cause cracks Load bearing pins machined from drawn bar shall be tested (e.g hardness testing or by using magnetic sorting techniques) to demonstrate that they have been satisfactorily heat treated They shall be examined following heat treatment and shall be free from visible defect 6.5 Manufacturing test regime and acceptance criteria 6.5.1 General The manufacturing test regime shall depend on whether the manufacturer has a quality system conforming to EN ISO 9002: 1994 and is certified by a certification body accredited to EN 45012 NOTE A quality system conforming to EN ISO 9001 automatically conforms to EN ISO 9002 If such a system is in place and operating, the manufacturer’s test regime shall conform to 6.5.2 If no such system is in place or operating the manufacturer’s test regime shall comply with 6.5.3 NOTE Subclause 6.5.2 specifies alternative testing regimes It is permissible for load bearing pins to be tested to a different regime to that of the rest of the component The maximum size of a lot shall be as given in table for the ranges of code numbers indicated Table — Number of components in a lot Code number to 10 over 10 to 18 over 18 Maximum number in a lot 1000 500 200 6.5.2 Manufacturing test regime and acceptance criteria when a quality system conforming to EN ISO 9002 is in place and operating If a quality system conforming to EN ISO 9002 is in place and operating, the manufacturer shall have the choice of either: a) Applying the manufacturing proof force test to all components in the lot specified in table in accordance with 6.4.1 plus non-destructive testing of % of the lot of components in accordance with 6.4.2 If all of the % sample of components pass the non-destructive test then all components in the lot which also pass the manufacturing proof force test shall be deemed to conform to this part of EN 1677 If any of the % sample fail the non-destructive test then all components in the lot shall be subjected to both the non-destructive test and the manufacturing proof force test All components which pass both tests shall conform to this part of EN 1677 or b) Applying the non-destructive test to all components in the lot specified in table in accordance with 6.4.2 plus manufacturing proof force testing of % of the lot of components in accordance with 6.4.1 13 Bought by Mrs Trina McAnulty,Certex Lifting Ltd-,on 07/12/2011 10:15 Latest version Not to be distributed/networked For multi-user access www.bsigroup.com/license © BSI BS EN 1677-1:2000+A1:2008 EN 1677-1:2000+A1:2008 (E) If all of the % sample of components pass the manufacturing proof force test then all components in the lot which also pass the non destructive test shall be deemed to conform to this part of EN 1677 If any of the % sample fail the manufacturing proof force test then all components in the lot shall be subjected to both the non-destructive test and the manufacturing proof force test All components which pass both tests shall conform to this part of EN 1677 6.5.3 Manufacturing test regime and acceptance criteria when a quality system conforming to EN ISO 9002 is not in place or not operating If a quality system conforming to EN ISO 9002 is not in place or not operating, the manufacturer shall carry out a manufacturing proof test in accordance with 6.4.1 and a non-destructive test in accordance with 6.4.2 on every component including load bearing pins Any component failing the manufacturing proof test or the nondestructive test shall not conform to this Part of EN 1677 All components that pass both the manufacturing proof test and the non-destructive test shall conform to this part of EN 1677 In addition, the manufacturer shall subject one sample per lot to the static tensile test as defined in 6.2.4 If the sample meets the appropriate requirements then the lot shall be deemed to conform to this Part of EN 1677 If the sample fails to meet the requirements then two further samples shall be taken from the same lot Both of these samples shall be subjected to the static tensile test If one or both of these samples fail to meet the appropriate requirements the entire lot shall be deemed not to conform to this Part of EN 1677 Marking 7.1 Components Each component shall be legibly and indelibly marked in a place where the marking will not be removed by use and in a manner that will not impair the mechanical properties The marking shall include at least the following information: a) code number; b) the grade number “8”; c) the manufacturer’s name, symbol or mark; d) the traceability code NOTE 7.2 Item a) is the code number which identifies WLL of the component (see table of Mechanical Properties) Load bearing pins Each removable load bearing pin of 13 mm diameter and above, shall be legibly and indelibly marked with the relevant grade number and manufacturer’s symbol in a manner that will not impair the mechanical properties of the pin Manufacturer's certificate After all the testing as specified in clause has been carried out with satisfactory results, the manufacturer shall issue a certificate for components of the same nominal dimensions, size, material, heat treatment, and method of manufacture 14 Bought by Mrs Trina McAnulty,Certex Lifting Ltd-,on 07/12/2011 10:15 Latest version Not to be distributed/networked For multi-user access www.bsigroup.com/license © BSI BS EN 1677-1:2000+A1:2008 EN 1677-1:2000+A1:2008 (E) The certificate shall include at least the following information: a) the name and address of the manufacturer or authorized representative, including the date of issue of the certificate and authentication; b) the number and relevant part of this European Standard; c) code number; d) the quantity and description of the component; e) the grade number “8”; f) the working load limit, in tonnes; g) !the manufacturing proof force according to 5.4.1, in kilonewtons;" h) confirmation that the specified minimum breaking force was met or exceeded; i) an identification of the quality system to EN ISO 9002 when in place and operating The manufacturer shall keep a record, for at least 10 years after the last certificate has been issued, of the material specification, heat treatment, dimensions, test results, quality system in use, and all relevant data concerning the components that have satisfied the type tests, including records of sampling This record shall also include the manufacturing specifications that shall apply to subsequent production Instructions for use Instructions for use shall accompany the components and shall conform to the relevant clauses of EN 818-6:2000 Advice shall be given on how to assemble and disassemble forged steel components and how to ensure the correct fit of any pin 15 Bought by Mrs Trina McAnulty,Certex Lifting Ltd-,on 07/12/2011 10:15 Latest version Not to be distributed/networked For multi-user access www.bsigroup.com/license © BSI BS EN 1677-1:2000+A1:2008 EN 1677-1:2000+A1:2008 (E) Annex A (informative) Calculation of mechanical properties A.1 Calculated values of manufacturing proof force (MPF) The values of manufacturing proof force have been calculated using the following formula: MPF = 2,5 x g x WLL = 24,51663 WLL where MPF is the manufacturing proof force, in kilonewtons WLL is the working load limit given in column of table g is the acceleration due to gravity (in m/s i.e 9,80665) The values in column of table have been rounded to the nearest single decimal place up to 100 kN; to the nearest whole number between 100 kN and 1000 kN; and to the nearest 10 kN above 1000 kN A.2 Calculated values of minimum breaking force (BF min) The values of minimum breaking force have been calculated using the following formula: BF = 4,0 x g x WLL = 39,2266 WLL where BF is the minimum breaking force, in kilonewtons WLL is the working load limit given in column of table g is the acceleration due to gravity (in m/s i.e 9,80665) The values in column of table have been rounded to the nearest single decimal place up to 100 kN; to the nearest whole number between 100 kN and 1000 kN; and to the nearest 10 kN above 1000 kN 16 Bought by Mrs Trina McAnulty,Certex Lifting Ltd-,on 07/12/2011 10:15 Latest version Not to be distributed/networked For multi-user access www.bsigroup.com/license © BSI BS EN 1677-1:2000+A1:2008 EN 1677-1:2000+A1:2008 (E) Annex B (informative) Designation system for forged steel components - Grade B.1 Designation Designation of the forged steel components should be in accordance with the general format given in B.2 The denomination of a component should be determined by the manufacturer B.2 General format prEN 1677-1 - - 20 Quantity Denomination EN Number block Grade number Code number (see table 4) 17 Bought by Mrs Trina McAnulty,Certex Lifting Ltd-,on 07/12/2011 10:15 Latest version Not to be distributed/networked For multi-user access www.bsigroup.com/license © BSI BS EN 1677-1:2000+A1:2008 EN 1677-1:2000+A1:2008 (E) Annex ZA (informative) !Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association to provide a means of conforming to Essential Requirements of the New Approach Directive 98/37/EC, amended by 98/79/CE on machinery Once this standard is cited in the Official Journal of the European Communities under that Directive and has been implemented as a national standard in at least one Member State, compliance with the normative clauses of this standard confers, within the limits of the scope of this standard, a presumption of conformity with the relevant Essential Requirements of that Directive and associated EFTA regulations WARNING - Other requirements and other EU Directives may be applicable to the product(s) falling within the scope of this standard." 18