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C200H (CPU21-E/23-E/31-E) install
Cat. No. W1 11-E1-9 C200H (CPU01-E/03-E/11-E) SYSMAC Programmable Controllers C200H Programmable Controllers (CPU01-E/03-E/11-E) Installation Guide Revised February 1999 iv ! ! ! v Notice: OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual. The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or dam- age to property. DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or property damage. OMRON Product References All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product. The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense. The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for any- thing else. Visual Aids The following headings appear in the left column of the manual to help you locate different types of information. Note Indicates information of particular interest for ef ficient and convenient operation of the product. 1, 2, 3 1. Indicates lists of one sort or another, such as procedures, checklists, etc. OMRON, 1990 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permis- sion of OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa- tion contained in this publication. vi TABLE OF CONTENTS vii PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 What is a Control System? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 The Role of the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 How Does a PC Work? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 CPU Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 CPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Expansion I/O Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 I/O Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Memory Packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 3 Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Mounting the Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Memory Packs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 4 System Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 IR Word Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Remote I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 Maximum Current and Power Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 5 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Mounting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Duct Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Preventing Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 6 Power Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SECTION 7 Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Interlock Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TABLE OF CONTENTS viii Appendices A Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C Standard Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D Programming Console Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E Programming Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix About this Manual: This manual explains how to install a C-series C200H Programmable Controller (CPU01-E/03-E/11-E). Section 1 is an introduction to Programmable Controllers. General information about what a Programma - ble Controller can do and how a Programmable Controller works is provided. Section 2 provides a description of all the components of the C200H. The names of all the individual parts of each Unit are given. Section 3 explains how to assemble the C200H. A detailed description of how to mount each Unit is pro - vided. Section 4 outlines the system connections involved in installing a C200H Programmable Controller Sys - tem. All I/O, including Remote I/O, are included. Section 5 contains the requirements for the installation environment of the C200H. Suggestions for pre - venting electrical noise are included. Section 6 explains the power considerations involved in installing the C200H. Section 7 lists safety considerations that should be kept in mind while installing the C200H. Appendixes , a Glossary , and an Index are also provided. WARNING Failure to read and understand the information provided in this manual may result in personal injury or death, damage to the product, or product failure. Please read each section in its entirety and be sure you understand the information provided in the section and related sections before attempting any of the procedures or operations given. ! xi PRECAUTIONS This section provides general precautions for using the Programmable Controller (PC) and related devices. The information contained in this section is important for the safe and r eliable application of the Pr ogrammable Con - troller. Y ou must r ead this section and understand the information contained befor e attempting to set up or operate a PC system. 1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Operating Environment Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ! ! ! ! ! 5Application Precautions xii 1 Intended Audience This manual is intended for the following personnel, who must also have knowl - edge of electrical systems (an electrical engineer or the equivalent). • Personnel in charge of installing FA systems. • Personnel in charge of designing FA systems. • Personnel in charge of managing FA systems and facilities. 2 General Precautions The user must operate the product according to the performance specifications described in the operation manuals. Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement ma- chines, safety equipment, and other systems, machines, and equipment that may have a serious influence on lives and property if used improperly , consult your OMRON representative. Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms. This manual provides information for programming and operating the Unit. Be sure to read this manual before attempting to use the Unit and keep this manual close at hand for reference during operation. WARNING It is extremely important that a PC and all PC Units be used for the specified purpose and under the specified conditions, especially in applications that can directly or indirectly affect human life. You must consult with your OMRON representative before applying a PC System to the above-mentioned applications. 3 Safety Precautions WARNING Do not attempt to take any Unit apart while the power is being supplied. Doing so may result in electric shock. WARNING Do not touch any of the terminals or terminal blocks while the power is being supplied. Doing so may result in electric shock. WARNING Do not attempt to disassemble, repair , or modify any Units. Any attempt to do so may result in malfunction, fire, or electric shock. Caution Tighten the screws on the terminal block of the AC Power Supply Unit to the torque specified in the operation manual. The loose screws may result in burning or malfunction. [...]... the Bus Connector Unit, is required to connect the SYSMAC NET Link Unit or the SYSMAC LINK Unit to the CPU Also note that model C200H- CPU11-E has an additional battery connected to the CPU Note If you are using the SYSMAC LINK Unit or SYSMAC NET Link Unit in your C200H system, use model C200H- CPU11-E as the CPU Otherwise, the link Units cannot be used C200H- CPU01-E/03 Indicators Memory Pack connector... mounting screws (four, with 4-mm dia heads) Section CPU 2-2 2-2 CPU The CPU is available in three models The C200H- CPU01-E and C200HCPU11-E both run on 100 to 120 or 200 to 240 VAC, and the C200H- CPU03-E runs on 24 VDC The C200H- CPU11-E is unique in that it connects the SYSMAC LINK Unit or SYSMAC NET Link Unit to the CPU These two Units are mounted to either of the two slots located directly to the... Programming Console The C200H- CPU11-E, however, has a third connector that is used for connecting the SYSMAC LINK Unit or the SYSMAC NET Link Unit to the CPU To connect the Handheld Programming Console to the CPU, a Connecting Cable is required, as shown in the following diagram Note If you are using the SYSMAC LINK Unit or SYSMAC NET Link Unit in your system, you must use model C200H- CPU11-E as the CPU... Handheld Programming Console connector Remove cover to gain access to connector 11 Section CPU 2-2 C200H- CPU11-E Indicators Power fuse MF51NR (5.2 dia x 20 mm) 2A 250 V Memory Pack connector Battery compartment Bus connector Available only with the C200H- CPU11-E Used to connect this Unit to a SYSMAC LINK Unit or SYSMAC NET Link Unit Handheld Programming Console connector Programming Console connector cover... of Backplanes available with 3, 5, 8 and 10 slots for I/O Units You can use any of these Backplanes to build a CPU or Expansion I/O Rack However, the C200H- OC225/OD212/OD21A 16-point Output Unit and C200H- B7AO1 B7A Interface Unit must be mounted to a C200H- BCjj1-V1/V2 Backplane This connector not used: Cover with a cap Backplane I/O Units I/O Connecting Cable connector Connects CPU Rack to Expansion... left of the CPU unless a Programming Console Base Unit is first mounted to the CPU to increase the mounting height of the Programming Console 13 Section CPU 2-2 If you are using the C200H- CPU11-E, a SYSMAC LINK Unit or a SYSMAC LINK Unit can be mounted to either of the two slots to the left of the CPU They are then connected to the CPU with the Bus Connector Unit Peripheral device CPU Rack A-shape I/O... specified by SW2 Battery Failure Flag The C200H- CPU11-E, unlike the other two CPU models, has an additional battery connected to the CPU A flag, assigned to the bits listed in the following table, indicates where battery failure occurred (in the RAM Unit or in the CPU) and in which Unit Model Bit Function C200H- CPU01-E/03 25308 Battery failure in RAM Unit C200H- CPU11-E 25308 Battery failure in RAM... you will be able to mount the Programming Console to the CPU even if there are B-shape and/or E-shape I/O Units mounted to the two rightmost slots The C200H- OC225/OD212/OD21A 16-point Output Unit and C200H- B7AO1 B7A Interface Unit can be mounted only to a C200H- BCjj1-V1/V2 Backplane If a Backplane other than these two models is used, the Units will not operate properly Backplanes are available in different... limit Doing either of these may break the cables • Do not place objects on top of the cables Doing so may break the cables xiv SECTION 1 Introduction This section provides general information about Programmable Controllers (PCs) and how they fit into a Control System 1-1 1-2 1-3 What is a Control System? The Role of the PC ... specified conditions at installation and remains within the specified conditions during the life of the system Application Precautions Observe the following precautions when using the PC System ! WARNING Always heed these precautions Failure to abide by the following precautions could lead to serious or possibly fatal injury • Always connect to a class-3 ground (to 100 Ω or less) when installing the Units