1595 e2 fm Design, Construction, Operation, Maintenance, and Inspection of Aviation Pre Airfield Storage Terminals API RECOMMENDED PRACTICE 1595 SECOND EDITION, OCTOBER 2012 Copyright American Petrole[.]
Design, Construction, Operation, Maintenance, and Inspection of Aviation Pre-Airfield Storage Terminals `,,```,,,,````-`-`,,`,,`,`,,` - API RECOMMENDED PRACTICE 1595 SECOND EDITION, OCTOBER 2012 Copyright American Petroleum Institute Provided by IHS under license with API No reproduction or networking permitted without license from IHS Not for Resale `,,```,,,,````-`-`,,`,,`,`,,` - Copyright American Petroleum Institute Provided by IHS under license with API No reproduction or networking permitted without license from IHS Not for Resale Design, Construction, Operation, Maintenance, and Inspection of Aviation Pre-Airfield Storage Terminals Downstream Segment API RECOMMENDED PRACTICE 1595 SECOND EDITION, OCTOBER 2012 `,,```,,,,````-`-`,,`,,`,`,,` Copyright American Petroleum Institute Provided by IHS under license with API No reproduction or networking permitted without license from IHS Not for Resale Special Notes API publications necessarily address problems of a general nature With respect to particular circumstances, local, state, and federal laws and regulations should be reviewed Neither API nor any of API's employees, subcontractors, consultants, committees, or other assignees make any warranty or representation, either express or implied, with respect to the accuracy, completeness, or usefulness of the information contained herein, or assume any liability or responsibility for any use, or the results of such use, of any information or process disclosed in this publication Neither API nor any of API's employees, subcontractors, consultants, or other assignees represent that use of this publication would not infringe upon privately owned rights API publications may be used by anyone desiring to so Every effort has been made by the Institute to assure the accuracy and reliability of the data contained in them; however, the Institute makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any authorities having jurisdiction with which this publication may conflict `,,```,,,,````-`-`,,`,,`,`,,` - API publications are published to facilitate the broad availability of proven, sound engineering and operating practices These publications are not intended to obviate the need for applying sound engineering judgment regarding when and where these publications should be utilized The formulation and publication of API publications is not intended in any way to inhibit anyone from using any other practices Any manufacturer marking equipment or materials in conformance with the marking requirements of an API standard is solely responsible for complying with all the applicable requirements of that standard API does not represent, warrant, or guarantee that such products in fact conform to the applicable API standard All rights reserved No part of this work may be reproduced, translated, stored in a retrieval system, or transmitted by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from the publisher Contact the Publisher, API Publishing Services, 1220 L Street, NW, Washington, DC 20005 Copyright © 2012 American Petroleum Institute Copyright American Petroleum Institute Provided by IHS under license with API No reproduction or networking permitted without license from IHS Not for Resale Foreword This recommended practice has been prepared by the API Aviation Technical Services Subcommittee with technical participation and feedback from other industry stakeholders, and is intended to provide guidance on the minimum equipment standards and operating procedures for the receipt, storage of aviation fuels at pre-airfield distribution terminals, located directly upstream of an airport, and its shipment directly via a grade dedicated pipeline, marine vessel (barge or ship) or road/rail transport to an airport This publication is intended to provide recommendations for safe practice, rather than set rigid guidelines Users of this publication shall be aware that due consideration shall be given to the effect of any unusual or abnormal circumstance, on which it is not possible to generalize within the scope of this publication Specialist advice shall be sought in these cases The guidance contained in this publication is primarily intended for civil aviation fuel handling operations However, many of the practices and procedures are suitable for military pre-airfield storage terminals In addition, in some areas local or national statutory regulations also apply This publication is intended to be complementary to these established controls and practices The API is not undertaking to meet the duties of employers to warn and equip their employees, and others exposed, concerning health and safety risks and precautions, nor undertaking their obligations under local and regional laws and regulations Nothing contained in any API publication is to be construed as granting any right, by implication or otherwise, for the manufacture, sale, or use of any method, apparatus, or product covered by letters patent Neither should anything contained in the publication be construed as insuring anyone against liability for infringement of letters patent It is hoped and anticipated that this publication will assist those involved in aviation fuel handling at a pre-airfield storage facility Every effort has been made by API to assure the accuracy and reliability of the data contained in this publication; however, API makes no representation, warranty, or guarantee in connection with this publication and hereby expressly disclaims any liability or responsibility for loss or damage resulting from its use or for the violation of any local or regional laws or regulations with which this publication may conflict This document was produced under API standardization procedures that ensure appropriate notification and participation in the developmental process and is designated as an API standard Questions concerning the interpretation of the content of this publication or comments and questions concerning the procedures under which this publication was developed should be directed in writing to the Director of Standards, American Petroleum Institute, 1220 L Street, NW, Washington, DC 20005 Requests for permission to reproduce or translate all or any part of the material published herein should also be addressed to the director Generally, API standards are reviewed and revised, reaffirmed, or withdrawn at least every five years A one-time extension of up to two years may be added to this review cycle Status of the publication can be ascertained from the API Standards Department, telephone (202) 682-8000 A catalog of API publications and materials is published annually and updated quarterly by API, 1220 L Street, NW, Washington, DC 20005 Suggested revisions are invited and should be submitted to the Standards and Publications Department, API, 1220 L Street, NW, Washington, DC 20005, standards@api.org iii `,,```,,,,````-`-`,,`,,`,`,,` - Copyright American Petroleum Institute Provided by IHS under license with API No reproduction or networking permitted without license from IHS Not for Resale `,,```,,,,````-`-`,,`,,`,`,,` - Copyright American Petroleum Institute Provided by IHS under license with API No reproduction or networking permitted without license from IHS Not for Resale Contents Page Scope and Purpose References Terms and Definitions 4.1 4.2 4.3 General Nonapplicability and Retroactivity Management Responsibility and Accountability Quality Assurance System 3 5.1 5.2 5.3 Sampling General Sampling Sampling and Testing 5 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 6.12 6.13 Pre-Airfield Storage Terminals Equipment Design General Tankage Pipelines (Used for the Transfer of Fuel to an Airport or Another Pre-Airfield Distribution Terminal) Pipework Within the Pre-Airfield Storage Terminals Tank Recirculation Piping Static Relaxation Design Considerations Fuel System Additive Systems Loading Couplings/Swivels for Road/Rail Transports Filtration Paved Areas, Drainage, Oil Water Separators, and Spill Collection Tanks Emergency Shutdown (ESD), Level Alarm, and Fire Alarm Systems Cathodic Protection Grade Markings 13 13 14 16 17 17 17 18 18 18 19 19 19 19 7.1 7.2 7.3 7.4 Receipt Procedures Receipt—General Receipt by Pipeline Receipt by Ocean Tanker, Coastal/Inland Waterway Vessel Receipt by Road or Rail Tank Car 19 19 20 20 21 8.1 8.2 8.3 8.4 Fuel Quality Control Segregation of Aviation Fuels Settling Testing Release 22 22 22 23 24 9.1 9.2 Storage Procedures 24 Routine Checks 24 Change of Grade in Storage Tanks 26 10 10.1 10.2 10.3 Delivery Procedures Documentation Product Release Procedure Product Transfer 27 27 27 27 11 Documentation 30 11.1 Records 30 `,,```,,,,````-`-`,,`,,`,`,, Copyright American Petroleum Institute Provided by IHS under license with API No reproduction or networking permitted without license from IHS v Not for Resale Page 12 12.1 12.2 12.3 12.4 12.5 Transportation Equipment from Pre-Airfield Storage Terminals to Airfields General Pipelines Coastal/Inland Waterway Vessels Road Vehicles/Rail Tank Cars Grade Change Procedures for Road and Rail Vehicles 32 32 32 32 32 33 13 13.1 13.2 13.3 13.4 13.5 13.6 13.7 13.8 General Operating, Maintenance, Inspection, and Test Requirements Bonding Filling of Empty Tanks, Vehicles, and Filters Planned Maintenance, Inspection, and Testing Filtration Equipment Tank Level Alarms Tank Vents Tank Inspection and Cleaning Pipelines 33 33 34 34 35 35 35 35 36 14 14.1 14.2 14.3 14.4 14.5 14.6 Health, Safety, Security, Environment, and Training Health and Safety Permit to Work System Security Protecting the Environment Drainage Maintaining the Integrity of Fuel Tanks and Systems Training 37 37 37 37 37 37 37 15 Aviation Fuel Additives 15.1 Introduction 15.2 General 15.3 Approved Additives 15.4 Receipt Procedures 15.5 Storage Procedures 15.6 Inspection and Cleaning 15.7 Release Procedures 15.8 Quality Control and Testing 15.9 Shelf Life 15.10 Periodic Testing 15.11 Additive Treatment 15.12 Records 15.13 Material Safety Data Sheets (MSDSs) 38 38 38 38 40 41 41 42 42 42 42 43 46 46 16 16.1 16.2 16.3 16.4 16.5 Strainer and Filtration Equipment Maintenance Checks Routine Checks—Strainers Routine Checks—Filters (Prefilter, FIlter Water/Separator, Clay Filter) Clay Performance Checks (Jet Fuel Only) Element Change Criteria Filter Vessel Change Out Procedure 46 46 46 48 48 49 17 17.1 17.2 17.3 17.4 17.5 ISO Container Handling Procedures General Materials of Construction Filling Equipment Quality Control Reuse of ISO Containers 50 50 50 50 51 51 vi Copyright American Petroleum Institute Provided by IHS under license with API No reproduction or networking permitted without license from IHS Not for Resale `,,```,,,,````-`-`,,`,,`,`,,` - 11.2 Signature and Retention 31 Page 17.6 ISO Container Handling and Storage 51 17.7 Grade Segregation 52 18 18.1 18.2 18.3 18.4 18.5 18.6 18.7 18.8 18.9 Drum Handling Procedures Drum Filling Materials of Construction Filling Equipment Quality Control Reuse of Drums Drum Handling and Storage Sampling and Testing Grade Segregation Decanting Drummed Stock into Storage Tanks 52 52 52 52 53 53 54 54 55 55 Annex A (normative) Recertification Test Certificate 56 Annex B (normative) Release Certificate—Jet A (Road or Rail Car) 59 Annex C (normative) Release Certificate—Avgas (Road or Rail Car) 61 Annex D (normative) Release Certificate (Pipeline, Ocean Tanker, Coastal/Inland Waterway Vessel, Storage Tanks) 63 Annex E (normative) Filter Inspection and Element Change Report 65 Annex F (normative) Filter Differential Pressure Report 67 Annex G (normative) Membrane Color Filtration Report 69 Annex H (normative) Tank Inspection and Cleaning Report 71 Annex I (normative) Visual Water Drains Report 74 11 11 34 54 `,,```,,,,````-`-`,,`,,`,`,,` - Tables Laboratory Tests Summary of Soak Test Requirements Changes of Grade Procedures Number of Samples to be Drawn and Analyzed vii Copyright American Petroleum Institute Provided by IHS under license with API No reproduction or networking permitted without license from IHS Not for Resale `,,```,,,,````-`-`,,`,,`,`,,` - Copyright American Petroleum Institute Provided by IHS under license with API No reproduction or networking permitted without license from IHS Not for Resale