EN / ACS580 drives standard control program firmware manual ABB general purpose drives Firmware manual ACS580 standard control program List of related manuals You can find manuals and other product do[.]
ABB general purpose drives Firmware manual ACS580 standard control program List of related manuals Drive manuals and guides ACS580 standard control program firmware manual ACS580-04 quick installation and start-up guide for frames R10 to R11 ACX-AP-x assistant control panels user’s manual ACS-BP-S basic control panels user’s manual Code (English) 3AXD50000016097 3AXD50000015469 3AUA0000085685 3AXD50000032527 Option manuals and guides CPTC-02 ATEX-certified thermistor protection module, Ex II (2) GD (+L537+Q971) user's manual CDPI-01 communication adapter module user's manual DPMP-01 mounting platform for control panels DPMP-02/03 mounting platform for control panels FCAN-01 CANopen adapter module user's manual FCNA-01 ControlNet adapter module user's manual FDNA-01 DeviceNet™ adapter module user's manual FECA-01 EtherCAT adapter module user's manual FENA-01/-11/-21 Ethernet adapter module user's manual FEPL-02 Ethernet POWERLINK adapter module user's manual FPBA-01 PROFIBUS DP adapter module user's manual FSCA-01 RS-485 adapter module user's manual Flange mounting kit installation supplement Flange mounting kit quick installation guide for ACX580-01 frames R0 to R5 Flange mounting kit quick installation guide for ACS880-01 and ACX580-01 frames R6 to R9 Main switch and EMC C1 filter options (+F278, +F316, +E223) installation supplement for ACS580-01, ACH580-01 and ACQ580-01 frames R1 to R5 UL Type 12 hood quick installation guide for ACS580-01, ACH580-01 and ACQ580-01 frames R1 to R9 Tool and maintenance manuals and guides Drive composer PC tool user's manual Converter module capacitor reforming instructions NETA-21 remote monitoring tool user's manual NETA-21 remote monitoring tool installation and start-up guide ACS580-01 manuals 3AXD50000030058 3AXD50000009929 3AUA0000100140 3AUA0000136205 3AFE68615500 3AUA0000141650 3AFE68573360 3AUA0000068940 3AUA0000093568 3AUA0000123527 3AFE68573271 3AUA0000109533 3AXD50000019100 3AXD50000036610 3AXD50000019099 3AXD50000155132 3AXD50000196067 3AUA0000094606 3BFE64059629 3AUA0000096939 3AUA0000096881 You can find manuals and other product documents in PDF format on the Internet See section Document library on the Internet on the inside of the back cover For manuals not available in the Document library, contact your local ABB representative Firmware manual ACS580 standard control program Table of contents Introduction to the manual Start-up, control with I/O and ID run Control panel Settings, I/O and diagnostics on the control panel Control macros Program features Parameters Additional parameter data Fault tracing 10 Fieldbus control through the embedded fieldbus interface (EFB) 11 Fieldbus control through a fieldbus adapter 12 Control chain diagrams Further information 3AXD50000016097 Rev E EN EFFECTIVE: 2018-02-15 2018 ABB Oy All Rights Reserved Table of contents Table of contents List of related manuals Introduction to the manual Contents of this chapter Applicability Safety instructions Target audience Purpose of the manual Contents of this manual Categorization by frame (size) Safety Related documents Cybersecurity disclaimer 13 13 13 14 14 14 15 15 18 Start-up, control with I/O and ID run Contents of this chapter How to start up the drive How to start up the drive using the First start assistant on the assistant control panel How to control the drive through the I/O interface How to perform the ID run ID run procedure 19 20 20 31 33 34 Control panel Contents of this chapter Removing and reinstalling the control panel Layout of the control panel Layout of the control panel display Keys Key shortcuts 39 39 40 41 43 44 Settings, I/O and diagnostics on the control panel Contents of this chapter Primary settings menu Macro Motor Start, stop, reference Ramps Limits PID Pump and fan control Fieldbus Advanced functions Clock, region, display Reset to defaults 45 46 48 48 50 51 53 54 55 57 59 61 62 Table of contents I/O menu Diagnostics menu System info menu Energy efficiency menu Backups menu 64 65 66 68 70 Control macros Contents of this chapter General ABB standard macro Default control connections for the ABB standard macro ABB standard (vector) macro Default control connections for the ABB standard (vector) macro 3-wire macro Default control connections for the 3-wire macro Alternate macro Default control connections for the Alternate macro Motor potentiometer macro Default control connections for the Motor potentiometer macro Hand/Auto macro Default control connections for the Hand/Auto macro Hand/PID macro Default control connections for the Hand/PID macro PID macro Default control connections for the PID macro Panel PID macro Default control connections for the Panel PID macro PFC macro Default control connections for the PFC macro Parameter default values for different macros 71 71 72 72 74 74 76 76 78 78 80 80 82 82 84 84 86 86 88 88 90 90 92 Program features What this chapter contains 97 Local control vs external control 97 Local control 98 External control 98 Operating modes of the drive 101 Speed control mode 103 Torque control mode 103 Frequency control mode 103 Special control modes 103 Drive configuration and programming 104 Configuring via parameters 104 Adaptive programming 105 Control interfaces 108 Programmable analog inputs 108 Programmable analog outputs 108 Programmable digital inputs and outputs 108 Programmable frequency input and output 108 Table of contents Programmable relay outputs Programmable I/O extensions Fieldbus control Application control Reference ramping Constant speeds/frequencies Critical speeds/frequencies User load curve Control macros Process PID control Pump and fan control (PFC) Timed functions Motor potentiometer Mechanical brake control Motor control Motor types Motor identification Scalar motor control Vector control Speed control performance figures Torque control performance figures Power loss ride-through U/f ratio Flux braking DC magnetization Energy optimization Switching frequency Rush control Jogging Speed compensated stop DC voltage control Overvoltage control Undervoltage control (power loss ride-through) Voltage control and trip limits Brake chopper Safety and protections Fixed/Standard protections Emergency stop Motor thermal protection Programmable protection functions Automatic fault resets Diagnostics Signal supervision Energy saving calculators Load analyzer Diagnostics menu Miscellaneous Backup and restore User parameter sets Data storage parameters User lock 109 109 110 111 111 112 112 113 114 114 118 119 120 122 126 126 126 126 127 128 128 128 129 129 130 132 132 133 134 136 137 137 137 139 140 141 141 141 142 147 148 150 150 150 151 152 153 153 154 154 155 Table of contents Sine filter support 155 Parameters What this chapter contains Terms and abbreviations Summary of parameter groups Parameter listing 01 Actual values 03 Input references 04 Warnings and faults 05 Diagnostics 06 Control and status words 07 System info 10 Standard DI, RO 11 Standard DIO, FI, FO 12 Standard AI 13 Standard AO 15 I/O extension module 19 Operation mode 20 Start/stop/direction 21 Start/stop mode 22 Speed reference selection 23 Speed reference ramp 24 Speed reference conditioning 25 Speed control 26 Torque reference chain 28 Frequency reference chain 30 Limits 31 Fault functions 32 Supervision 34 Timed functions 35 Motor thermal protection 36 Load analyzer 37 User load curve 40 Process PID set 41 Process PID set 43 Brake chopper 44 Mechanical brake control 45 Energy efficiency 46 Monitoring/scaling settings 47 Data storage 49 Panel port communication 50 Fieldbus adapter (FBA) 51 FBA A settings 52 FBA A data in 53 FBA A data out 58 Embedded fieldbus 71 External PID1 76 PFC configuration 77 PFC maintenance and monitoring 157 158 159 161 161 164 165 166 168 173 174 179 181 186 191 199 201 211 220 229 233 233 238 242 252 260 268 275 283 293 296 299 312 314 316 317 322 325 326 327 331 332 333 333 341 343 349 Table of contents 95 HW configuration 96 System 97 Motor control 98 User motor parameters 99 Motor data Differences in the default values between 50 Hz and 60 Hz supply frequency settings 350 352 359 363 365 371 Additional parameter data What this chapter contains Terms and abbreviations Fieldbus addresses Parameter groups 1…9 Parameter groups 10…99 373 373 374 375 378 Fault tracing What this chapter contains Safety Indications Warnings and faults Pure events Editable messages Warning/fault history Event log Viewing warning/fault information QR code generation for mobile service application Warning messages Fault messages 407 407 407 407 408 408 408 408 409 409 410 420 10 Fieldbus control through the embedded fieldbus interface (EFB) What this chapter contains System overview Connecting the fieldbus to the drive Setting up the embedded fieldbus interface Setting the drive control parameters Basics of the embedded fieldbus interface Control word and Status word References Actual values Data input/outputs Register addressing About the control profiles Control Word Control Word for the ABB Drives profile Control Word for the DCU Profile Status Word Status Word for the ABB Drives profile Status Word for the DCU Profile State transition diagrams 431 431 432 433 434 436 437 437 437 437 437 439 440 440 441 444 444 445 447 10 Table of contents State transition diagram for the ABB Drives profile References References for the ABB Drives profile and DCU Profile Actual values Actual values for the ABB Drives profile and DCU Profile Modbus holding register addresses Modbus holding register addresses for the ABB Drives profile and DCU Profile Modbus function codes Exception codes Coils (0xxxx reference set) Discrete inputs (1xxxx reference set) Error code registers (holding registers 400090…400100) 447 449 449 450 450 451 451 452 453 454 456 458 11 Fieldbus control through a fieldbus adapter What this chapter contains System overview Basics of the fieldbus control interface Control word and Status word References Actual values Contents of the fieldbus Control word Contents of the fieldbus Status word The state diagram Setting up the drive for fieldbus control Parameter setting example: FPBA (PROFIBUS DP) 459 459 461 462 463 464 465 467 468 469 470 12 Control chain diagrams Contents of this chapter Frequency reference selection Frequency reference modification Speed reference source selection I Speed reference source selection II Speed reference ramping and shaping Speed error calculation Speed feedback Speed controller Torque reference source selection and modification Reference selection for torque controller Torque limitation Process PID setpoint and feedback source selection Process PID controller External PID setpoint and feedback source selection External PID controller Direction lock 473 474 475 476 477 478 479 480 481 482 483 484 485 486 487 488 489 Further information Product and service inquiries 491 Product training 491 Value Value Value Value 20.27 Jogging start source 20.26 Jogging start source OR Value 23.21 Dec time jogging 20.25 Jogging enable Value Value 23.20 Acc time jogging Value 23.33 Shape time Value 23.15 Deceleration time 23.32 Shape time Value Value 23.14 Acceleration time Value 23.12 Acceleration time 23.13 Deceleration time Selection 23.11 Ramp set selection 23.23 Emergency stop time 6.11 bit Off inactive 30.11 Minimum speed 22.01 Speed ref unlimited 6.1 bit Ramp in zero 30.12 Maximum speed Value > Value Value Value 23.29 Variable slope rate 46.01 Speed scaling Value 23.28 Variable slope enable AND Value Value 23.01 Speed ref ramp input SHAPE TIME DEC TIME ACC TIME RAMP Value 6.1 bit Inching Value Value Stop command 6.1 bit Ramp out zero 6.11 bit Off inactive AND Value SHAPE Value 23.21 Dec time jogging 22.43 Jogging ref 23.20 Acc time jogging Value Value 22.42 Jogging ref Value Value 6.1 bit Ramp in zero 6.1 bit Inching Value Value XOR 6.1 bit Ramp hold 6.1 bit Ramp out zero Value 6.1 bit Inching AND DEC TIME ACC TIME RAMP 23.02 Speed ref ramp output Value 478 Control chain diagrams Speed reference ramping and shaping 24.11 Speed correction 23.02 Speed ref ramp output Value Value + Value Value 24.12 Speed error filter time Value 24.02 Used speed feedback 24.01 Used speed reference Value 25.07 Acc comp filter time d dt Value 25.06 Acc comp derivation time - -1 x TAccCom Value Value 24.04 Speed error inverted 25.56 Torque acc compensation 24.03 Speed error filtered Value Control chain diagrams 479 Speed error calculation 46.11 Filter time motor speed Value Speed estimate 22.87 Speed reference act 01.02 Motor speed estimated Value ABS Value ABS Value 46.21 At speed hysteresis 46.31 Above speed limit - b a b a b a 21.07 Zero speed delay ABS Value Value 21.06 Zero speed limit 46.11 Filter time motor speed a>b a>b Value a>b Value Value t Value 6.11 bit At setpoint Value 6.11 bit 10 Above limit Value 6.19 bit Zero speed 24.02 Used speed feedback 01.01 Motor speed used 480 Control chain diagrams Speed feedback Value Value Value Value Value 25.03 Speed integration time 25.04 Speed derivation time 25.05 Derivation filter time 25.15 Proportional gain em stop Value 25.02 Speed proportional gain 24.03 Speed error filtered PID 25.55 Torque deriv reference Value Value Value 30.21 Min torque source 30.18 Torq lim sel Value 30.19 Minimum torque 25.56 Torque acc compensation 25.54 Torque integral reference Value 25.53 Torque prop reference Value Value Value Value 30.22 Max torque source Speed regulator Value 30.20 Maximum torque 30.18 Torq lim sel Value 25.01 Torque reference speed control Control chain diagrams 481 Speed controller > Selection > Value 26.71 Torque Reference act Value 26.70 Torque Reference act 26.12 Torq ref2 source Selection 26.11 Torq ref1 source 26.13 Torq ref1 function 26.14 Torq ref1/2 selection MAX MIN MUL SUB ADD Ref Value Selection Value > Value 26.19 Torque ramp down time MAX Value Value MIN 26.17 Torque ref filter time Value Internal torque lim Value Value Value 26.08 Minimum torque ref 6.16 bit Local control 03.01 Panel reference Network ref Fieldbus: ODVA CIP™ Value 6.16 bit Network control 26.72 Torque reference act Internal torque lim max 26.09 Maximum torque ref Value 26.18 Torq ramp up time Value Value 26.74 Torque ref ramp out 26.73 Torque reference act 482 Control chain diagrams Torque reference source selection and modification > Value > Value ieldbus: ODVA CIP™ Selection > Value Value Value SPEED Value SPEED Value > SCALAR Value SPEED 6.01 bit Off3 control Value Value 6.01 bit Off1 control 21.05 Emergency stop source Value AND Value SPEED OR 26.74 Torque ref ramp out Safety function active 99.04 Motor ctrl mode 06.17 bit Safe reference active 06.17 bit Last speed active 06.16 bit Local control 19.16 Local control mode 6.16 bit Network control SPEED 19.11 Ext1/Ext2 sel Selection 19.14 Ext2 control mode Selection Selection Value 25.01 Torq reference speed control 26.21 Torque sel torque in > 19.12 Ext1 control mode Selection 26.22 Torque sel speed in Value Value Value 30.11 Minimum speed Value 30.12 Maximum speed Speed limitation Value 26.01 Torque reference to TC 26.75 Torque reference act 01.01 Motor speed used 19.01 Actual operation mode Value ADD MAX MIN TORQUE SPEED ZERO Torque selector Control chain diagrams 483 Reference selection for torque controller Value Value 30.19Minimumtorque Value Power limiter 30.20Maximumtorque Value 30.26Powermotoringlimit Value 30.27Powergeneratinglimit 24.02 Used speed feedback Value Value Value 30.31 Undervoltagecontrol 30.30 Overvoltagecontrol 26.01 Torq reference to TC DC voltage limiter Torque limiter Load angle limitation 30.17 Maximum current Motor pull-out limitation Value Current limiter Bit Name = Undervoltage = Overvoltage = Minimum torque = Maximum torque = Internal current = Load angle = Motor pull-out = Reserved = Thermal = Max current 10 = User current 11 = Thermal IGBT 12 = 13 = 14 = 15 = 30.02 Torque limit status Value 26.02 Torque reference used To TC 30.02 Torque limit status 484 Control chain diagrams Torque limitation Value Value 40.22 Set internal setpoint 40.23 Set internal setpoint > Value > > Value Selection Value 40.09 Set feedback source Selection b1 b0 BIN TO 0 INT SEL OUT a+ b a+b a-b a AVE MAX Mul MIN Add DIV MUL SUB ADD Setpoint Value Value Value > a+ b a+b a-b a AVE MAX Mul MIN DIV Add MUL SUB ADD Feedback Selection 40.90 Set feedback multiplier Value Scale Feedback Value 40.46 Set sleep boost step Value 40.11 Set feedback filter time 40.45 Set sleep boost time Pulse Value 40.29 Set setpoint decrease time Value Value 40.26 Set setpoint Scale Setpoint 40.28 Set setpoint increase time Value 40.89 Set setpoint multiplier 40.62 PID internal setpoint actual 40.06 Process PID status word: bit PID sleep mode 40.10 Set feedback function Value 40.08 Set feedback source Selection 40.17 Set setpoint source Selection 40.16 Set setpoint source Value > 40.18 Set setpoint function Value 40.21 Set internal setpoint Selection 40.20 Set internal setpoint sel2 > 40.24 Set internal setpoint Selection 40.19 Set internal setpoint sel1 Value Value Value RAMP Selection 40.02 Process PID feedback actual + Value 40.03 Process PID setpoint actual 40.30 Set setpoint freeze enable 40.27 Set setpoint max Control chain diagrams 485 Process PID setpoint and feedback source selection > > > -1 % scaling Scale Input Value Process PID status Value Selection Value 40.06 Process PID status word 40.36 Set output PID 40.80 Set output source Value Value 40.07 Set PID operation mode Value Value 40.35 Set derivation filter time 40.58 Set increase preventation Value 40.59 Set Decrease preventation Value 40.34 Set derivation time Value 40.33 Set integration time Value 40.99 Process PID Deviation % 40.32 Set gain Value 100% Delay Scale Output Selection OR Value Value Value Value Value 40.46 Set sleep boost step 40.43 Set sleep level 40.44 Set sleep delay 40.47 Set wake-up deviation 40.48 Set wake-up delay Value Value Sleep Function 40.43 Set sleep level Value Selection 40.50 Set tracking ref selection 40.49 Set tracking mode 40.45 Set sleep boost time > Value x Value 40.37 Set output max Value Compare 40.81 Set output max source 40.15 Set output scaling Value 40.04 Process PID deviation actual 40.14 Set setpoint scaling - ABS 40.39 Deadband range Value 40.06 bit Sleep boost 40.06 bit Sleep mode Value 40.01 Process PID Output actual > 40.97 Process PID feedback % Value 40.02 Process PID feedback actual 40.03 Process PID setpoint actual Value % scaling 40.98 Process PID setpoint % Value Selection Selection 40.40 Deadband delay 40.38 Output freeze > 40.31 Set deviation inversion PROCESS PID FUNCTION 486 Control chain diagrams Process PID controller > Value b1 b0 BIN TO 0 INT SEL OUT > Value Selection Value 71.08 Feedback source Selection 71.16 Setpoint source Value 71.20 Internal setpoint sel2 71.23 Internal setpoint Selection 71.22 Internal setpoint Selection Value > 71.21 Internal setpoint > 71.19 Internal setpoint sel1 71.11 Feedback filter time Value Value 71.26 Setpoint 71.62 PID internal setpoint actual Value Value Value 71.03 Setpoint act value 71.02 Feedback act value Value 71.27 Setpoint max Control chain diagrams 487 External PID setpoint and feedback source selection > Value Value Value 71.15 Output scaling -1 - Value > 71.14 Setpoint scaling Selection 71.31 Deviation inversion 71.02 Feedback act value 71.03 Setpoint act value x ABS Value Scale Compare Value 71.36 Output Value Value 71.58 Increase prevention 71.59 Decrease prevention Value Value 71.07 PID operation mode Value 71.34 Derivation time 71.35 Derivation filter time Value 71.32 Gain 71.33 Integration time Value 71.37 Output max 71.04 Deviation act value 71.39 Deadband range Value 71.38 Output freeze 71.40 Deadband delay Value Value PID Delay Selection External PID status OR Value 71.01 External PID act value 71.06 PID status word Value 488 Control chain diagrams External PID controller > Input reference Reference from PID Reference from Motor potentiometer Jogging Reference Safe reference Constant refeference Refeference from AP program ABS OR -1 Reverse command active 20.21 Direction Selection Rev Fwd Req Output reference Control chain diagrams 489 Direction lock > 490 Control chain diagrams Further information Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels Product training For information on ABB product training, navigate to new.abb.com/service/training Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Navigate to new.abb.com/drives/manuals-feedback-form Document library on the Internet You can find manuals and other product documents in PDF format on the Internet at www.abb.com/drives/documents Contact us www.abb.com/drives www.abb.com/drivespartners 3AXD0000016097 Rev E (EN) 2018-02-15 3AXD50000016097E ... manuals and guides ACS5 80 standard control program firmware manual ACS5 80-04 quick installation and start-up guide for frames R10 to R11 ACX-AP-x assistant control panels user’s manual ACS- BP-S basic... advanced operator keypad for communication with the drive The ACS5 80 supports types ACS- AP-I, ACS- AP-S and ACS- AP-W (with a Bluetooth interface) AI Analog input; interface for analog input signals... Explanation ACS- BP-S Basic control panel, basic operator keypad for communication with the drive ACX-AP-x Assistant control panel, advanced operator keypad for communication with the drive The ACS5 80