Fuel System - General Information — 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi 310-00B-1 (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma 310-00B-1 SECTION 310-00B Fuel System - General Information — 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma VEHICLE APPLICATION: 2011.50 Ranger CONTENTS PAGE GENERAL PROCEDURES Diesel Filter Water Drain-Off Fuel Tank Draining Quick Release Coupling Fuel System Bleeding 310-00B-2 310-00B-3 310-00B-5 310-00B-7 Fuel System - General Information — 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi 310-00B-2 (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma 310-00B-2 GENERAL PROCEDURES Diesel Filter Water Drain-Off WARNINGS: Fuel vapor is hazardous It can easily ignite, causing serious injury and damage Always keep sparks and flames away from fuel Turn ignition ON Wait for a minimum of seconds, this purges the water and fuel from the filter Tighten the drain plug and remove the hose and container A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury Before performing work on the fuel system, discharge static electricity by touching the vehicle body Avoid fuel line spills and leaks by completing the following procedure For additional information, refer to: Diesel Fuel System Health and Safety Precautions (100-00 General Information, Description and Operation) Attach a suitable length of hose to the drain plug and place it into a suitable container WARNINGS: If fuel does not pass through the fuel filter, foreign material may have penetrated in the supply pump, and this may cause a malfunction resulting in damage to the fuel injection pump Be prepared to collect escaping fluids under pressure 2011.50 Ranger G1273993en Fuel System - General Information — 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi 310-00B-3 (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma 310-00B-3 GENERAL PROCEDURES Fuel Tank Draining General Equipment Fuel Tank Draining Equipment filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap Otherwise, fuel may spray out Failure to follow these instructions may result in serious personal injury Draining WARNINGS: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component Highly flammable mixtures are always present and may be ignited Failure to follow these instructions may result in serious personal injury Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related component Highly flammable mixtures are always present and may be ignited Failure to follow these instructions may result in serious personal injury Remove the fuel filler cap slowly The fuel system may be under pressure If the fuel 2011.50 Ranger Refer to: Diesel Fuel System Health and Safety Precautions (100-00 General Information, Description and Operation) Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation) Remove the left-hand rear wheel and tire Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation) NOTE: Vehicles with load box G1306976en Fuel System - General Information — 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi 310-00B-4 (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma 310-00B-4 GENERAL PROCEDURES NOTE: Make sure that the clamp is installed to the same orientation as when removed Insert the fuel tank drain hose into the fuel tank hose General Equipment: Fuel Tank Draining Equipment NOTE: Follow the operating instructions supplied by the equipment manufacturer Insert the fuel tank drain hose into the fuel tank hose General Equipment: Fuel Tank Draining Equipment NOTE: Vehicles with aluminium tray NOTE: Make sure that the clamp is installed to the same orientation as when removed NOTE: Follow the operating instructions supplied by the equipment manufacturer 2011.50 Ranger G1306976en Fuel System - General Information — 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi 310-00B-5 (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma 310-00B-5 GENERAL PROCEDURES Quick Release Coupling Disconnection WARNINGS: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component Highly flammable mixtures are always present and may be ignited Failure to follow these instructions may result in serious personal injury Before working on or disconnecting any of the fuel tubes or fuel system components, relieve the fuel system pressure to prevent accidental spraying of fuel Fuel in the fuel system remains under high pressure, even when the engine is not running Failure to follow this instruction may result in serious personal injury component damage may occur Always install blanking plugs to any open orifices or tubes NOTE: When reusing liquid or vapor tube connectors, make sure to use compressed air to remove any foreign material from the connector retaining clip area before separating from the tube or damage to the tube or connector retaining clip may occur Apply clean engine oil to the end of the tube before inserting the tube into the connector 10 Refer to: Diesel Fuel System Health and Safety Precautions (100-00 General Information, Description and Operation) 11 Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) 12 Do not carry personal electronic devices such as cell phones, pagers or audio equipment of any type when working on or near any fuel-related component Highly flammable mixtures are always present and may be ignited Failure to follow these instructions may result in serious personal injury When handling fuel, always observe fuel handling precautions and be prepared in the event of fuel spillage Spilled fuel may be ignited by hot vehicle components or other ignition sources Failure to follow these instructions may result in serious personal injury Connect 13 Remove the fuel filler cap slowly The fuel system may be under pressure If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap Otherwise, fuel may spray out Failure to follow these instructions may result in serious personal injury Do not repair the fuel lines If the fuel lines are found to damaged, a new component must be installed NOTE: Fuel injection equipment is manufactured to very precise tolerances and fine clearances It is essential that absolute cleanliness is observed when working with these components or 2011.50 Ranger G1517219en Fuel System - General Information — 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi 310-00B-6 (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma 310-00B-6 GENERAL PROCEDURES 14 15 WARNING: Make sure that all fuel connections are checked for leaks NOTE: This step is only neccessary if a new component is installed 16 Refer to: Fuel System Bleeding (310-00 Fuel System - General Information - 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma, General Procedures) 2011.50 Ranger G1517219en Fuel System - General Information — 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi 310-00B-7 (110kW/150PS) - Puma/3.2L Duratorq-TDCi (148kW/200PS) - Puma 310-00B-7 GENERAL PROCEDURES Fuel System Bleeding Special Tool(s) 416-D001 Hand Vacuum Pump/Pressure Pump Bleeding 21 17 22 Remove the Special Tool(s): 416-D001 18 Special Tool(s): 416-D001 23 19 Start filling the fuel tank 20 Wait for fuel to start flowing on the vacuum hose Wait for seconds 2011.50 Ranger G1490981en