206-07-1 Power Brake Actuation 206-07-1 SECTION 206-07 Power Brake Actuation VEHICLE APPLICATION: 2011.50 Ranger CONTENTS PAGE REMOVAL AND INSTALLATION Brake Booster — LHD 4WD/LHD RWD Brake Booster — RHD 4WD/RHD RWD Brake Vacuum Pump — 2.2L Duratorq-TDCi (88kW/120PS) - Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma Brake Vacuum Pump — 3.2L Duratorq-TDCi (148kW/200PS) - Puma (12 451 0) (12 451 0) 206-07-2 206-07-4 (12 414 0) (12 414 0) 206-07-5 206-07-7 206-07-2 Power Brake Actuation 206-07-2 REMOVAL AND INSTALLATION Brake Booster — LHD 4WD/LHD RWD(12 451 0) Vehicles with diesel engine Removal NOTE: Removal steps in this procedure may contain installation details Refer to: Brake System Health and Safety Precautions (100-00 General Information, Description and Operation) Refer to: Hydraulic Control Unit (HCU) - LHD 4WD/LHD RWD (206-09 Anti-Lock Control, Removal and Installation) Torque: 25 Nm Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures) Vehicles with 2.5L engine Torque: 25 Nm All vehicles Refer to: Brake Master Cylinder - LHD 4WD/LHD RWD (206-06 Hydraulic Brake Actuation, Removal and Installation) Torque: 15 Nm 2011.50 Ranger G1269475en 206-07-3 Power Brake Actuation 206-07-3 REMOVAL AND INSTALLATION Installation CAUTION: Make sure that the brake booster pushrod is correctly located To install, reverse the removal procedure 2011.50 Ranger G1269475en 206-07-4 Power Brake Actuation 206-07-4 REMOVAL AND INSTALLATION Brake Booster — RHD 4WD/RHD RWD(12 451 0) Installation Removal NOTE: Removal steps in this procedure may contain installation details CAUTION: Make sure that the brake booster pushrod is correctly located To install , reverse the removal procedure Refer to: Brake System Health and Safety Precautions (100-00 General Information, Description and Operation) Refer to: Brake Master Cylinder - RHD 4WD/RHD RWD (206-06 Hydraulic Brake Actuation, Removal and Installation) Torque: 15 Nm 2011.50 Ranger G1269477en 206-07-5 Power Brake Actuation 206-07-5 REMOVAL AND INSTALLATION Brake Vacuum Pump — 2.2L Duratorq-TDCi (88kW/120PS) Puma/2.2L Duratorq-TDCi (96kW/130PS) - Puma/2.2L Duratorq-TDCi (110kW/150PS) - Puma(12 414 0) On both sides Removal NOTE: Removal steps in this procedure may contain installation details Refer to: Brake System Health and Safety Precautions (100-00 General Information, Description and Operation) Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation) Torque: 10 Nm Torque: 10 Nm 2011.50 Ranger G1269479en 206-07-6 Power Brake Actuation 206-07-6 REMOVAL AND INSTALLATION Torque: 22 Nm Vehicles with fixed vane turbocharger 10 Installation All vehicles Torque: Nm 2011.50 Ranger CAUTION: Make sure that the couplings are aligned To install, reverse the removal procedure G1269479en 206-07-7 Power Brake Actuation 206-07-7 REMOVAL AND INSTALLATION Brake Vacuum Pump — 3.2L Duratorq-TDCi (148kW/200PS) Puma(12 414 0) On both sides Removal NOTE: Removal steps in this procedure may contain installation details Refer to: Brake System Health and Safety Precautions (100-00 General Information, Description and Operation) Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation) Torque: 10 Nm Torque: 10 Nm 2011.50 Ranger G1269481en 206-07-8 Power Brake Actuation 206-07-8 REMOVAL AND INSTALLATION Torque: Nm Installation CAUTION: Make sure that the couplings are aligned To install, reverse the removal procedure Torque: 22 Nm 2011.50 Ranger G1269481en