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Brief communication Synthesis of single-crystalline hollow b-FeOOH nanorods via a controlled incomplete-reaction course Haiyun Yu, Xinyu Song, Zhilei Yin, Weiliu Fan, Xuejie Tan, Chunhua Fan and Sixiu Sun* Key Laboratory of Colloid and Interface Chemistry, Shandong University, Ministry of Education, Jinan, 250100, People’s Republic of China; *Author for correspondence (Tel.: +86-0531-88364879; Fax: +86- 0531-88564464; E-mail: ssx@sdu.edu.cn) Received 6 August 2005; accepted in revised form 21 October 2005 Key words: FeOOH, nanorod, hollow, dissolution-recrystallization, colloids Abstract The single-crystalline b-FeOOH hollow nanorods with a diameter ranging from 20$30 nm and length in the range of 70–110 nm have been successfully synthesized through a two-step route in the solution. The phase transformation and the morphologies of the hollow b-FeOOH nanorods were investigated with X-ray powdered diffraction (XRD) , scanning electron microscopy (SEM), transmission electron micros- copy (TEM), selected area electric diffraction (SAED), high-resolution transmission electron microscopy (HRTEM), infrared spectrum (IR) and thermo-gravimetric analysis (TGA). These studies indicate that the first step is an incomplete-reaction course. Furthermore, The formation mechanism of the hollow nanorods has been discussed. It is found that the mixed system including chitosan and n-propanol is essential for the final formation of the hollow b-FeOOH nanorods. Introduction Recently, much effort has been devoted to syn- thesis of hollow inorganic materials because of their low density and high surface area compared with bulk materials (Sun & Xia, 2004; Wang et al., 2004). These materials may be found a wide range of potenti al applications in many areas, such as catalysts, potential drug carriers, coatings, low- density materials and nanoreactor (Mathlowitz et al., 1997; Caruso et al., 1998; Huang et al., 1999; Fowler et al., 2001). Many hollow inorganic materials including metals, non-oxides and metal oxides have been synthesized (Sun & Xia, 2002; Peng et al., 2003; He et al., 2004; Liu & H.C. Zeng, 2004; Yang & Zeng, 2004). The general approach for synthesizing such materials is based on the use of hard-template or soft-template such as polystyrene beads, colloid particles, emulsions, vesicles and droplets. Moreover, most of products are polycrystalline submicrometer spheres aggre- gated by nanoparticles. To our best knowledge, only several non-spheres and single-crystallin e hollow structures have been prepared (Chen et al., 2003; Jiang et al., 2004; Sun & Xia, 2004). The b-FeOOH has a large tunnel-type structure where iron atoms are strongly bonded to the framework. Lithium can be intercalated and extracted freely in the tunnels during discharge and charge processes. As a promising candidate for an electrode material, b-FeOOH exhibits good electrochemical performance with a high theoreti- cal discharge capacity (Flynn, 1984; Kanno et al., 1996; Amine et al., 1999). Recently, a self sup- ported-pattern of oriented alignment of b-FeOOH nanowires fabricated through means of a Journal of Nanoparticle Research (2007) 9:301–308 Ó Springer 2007 DOI 10.1007/s11051-005-9054-5 low-temperature solution route was reported by Xiong and his co-workers (Xiong et al., 2003). The b-FeOOH is also used as an iron source to prepare other iron compounds with special morphologie s. Peng et al. reported that single-crystal magnetite nanorods could be formed by hydrothermal reduction of b-FeOOH nanorods (Peng et al., 2005). In this paper, we present a novel controlled incomplete-reaction course for fabricating single- crystalline b-FeOOH hollow nanorods with length in the range of 70–110 nm and width in the range of 20–30 nm. In particular, a process mechanism has been revealed for synthesis of single-crystalline b-FeOOH hollow nanorods: (i) formation of b-FeOOH nanorods by aggregation-dehydration of most amorphous Fe(OH) 3 ; (ii) decomposition of residual Fe(OH) 3 inside the nanorods to H 2 O and b-FeOOH; (iii) crystal aging and hollowing of b-FeOOH nanorods by a dissolution-recrystalli- zation process. Experimental details A chitosan (the degree of deacetylateion is 55%) solution (CS) was prepared by mixing 1.5 g chitosan into 100 ml 3% acetic acid solution. Other agents used in this work were analytic grades. In a typical experiment, 2 ml CS was added into 15 ml 0.3 M FeCl 3 solution, followed by an addition of 15 ml n-propanol and 0.408 g urea. In the first step, the mixed solution was put into a three-necked flask, which was heated and maintained at 82°C for 5 h under stirring. After centrifugalized, a yellow precipitate was obtained. The product was repeatedly washed with anhy- drous ethanol. In the second step, the washed precipitate was dispersed into 20 ml anhydrous ethanol, and then transferred into a stainless autoclave with a PTFE (polytetrafluoroethylene) container of 25 ml and maintained at 180°C for 15 h. Subsequently the autoclave was allowed to cool down naturally. The yellow precipitates were collected, and washed with anhydrous ethanol several times. Finally, the product was dried at 60°C in air. XRD measurements of the as-prepared sample were carried on a Japan Rigaku D/max-c A 200 X-ray diffractometer with CuKa radiation (k=1.54178 A ˚ ). SEM images were obtained on a JSM-6700F scanning electric microscope (JEOL). TEM images were taken on a JEM-100CXII transmitting electric microscope (JEOL), operat- ing at 80 kV. TEM analysis was prepared by placing a drop of colloid al solution onto the formvar-covered copper grid. HRTEM images were obtained on Technai F30 at 300 kV. FT-IR spectra of all the samples were measured with a Bio- Rad model FTS-165 IR spectrometer. TGA was conducted on Mettler Toledo SDTA851e under a N 2 atmosphere and a heating rate of 20°C min )1 . Results and discussion The XRD pattern of the final product is shown in Figure 1b. All the diffraction peaks can be indexed as b-FeOOH crystals with a monoclinic structure (JCPDS Card No. 80–1770, Fe 8 O 8 (OH) 8 Cl 1.35 ,a kind of b-FeOOH, Akaganeite, a=1.060 nm, b=0.3034 nm and c=1.051 nm). SEM, TEM and HRTEM images of the final product are shown in Figure 2. The center portion of structure is lighter than that the edge, confirming the hollow interiors of the nanorods in Figure 2b. It can be seen that b-FeOOH hollow nanorods have an average diameter of 20$30 nm and an aspect ratio above 3$4. Almost there is only one big cavity in each particle with length of 50$70 nm and width above 10 nm. The Fast Fourier Transform (FFT) image in the inset indicates the single crystalline nature of the single hollow nanorod and the nanorods growth along the [110] direction. The intermediate products at different reaction periods were used as the samples for the TEM and SAED characterizations (Figure 3) to track the formation of the hollow b-FeOOH nanorods. After maintained at 82°C for 20 min, amorphous nanoparticles of Fe(OH) 3 can be observed in the TEM image (Figure 3a). Along with the longer of the heated-time, solid nanorods are obtained (Figure 3b and e). According to the XRD pattern of these solid nanorods (Figure 1a), the crystallo- graphic phase is b-FeOOH. Apparently, these nanorods are formed by an aggregation-dehydra- tion process of amorphous Fe(OH) 3 nanoparticles (Sugimoto & Muramatsu, 1996). From the SAED parrtens (there are many particles included in the selected area) shown in the corner, the crystalline of b-FeOOH solid nanorods is not well, which 302 implies these particles including the component of Fe(OH) 3 (It can be proved by IR spectra and TG in the following text). Figure 3c shows the transi- tion state of nanorods in the ethanol-thermal reaction at 180°C for 2 h. It is clearly that solid nanorods begin to change into porous nanorods. Figure 3d and f show the morphologies of the last products, which demonstrate that the small inter- spaces in the nanorod have coalesced into a single void and the size of products is smaller than that in Figure 3e. The SAED pattern in Figure 3f indi- cates that the crystalline of products is better than that of Figure 3e. The SAED patterns also show the crystallographic phase of nanorods is still b-FeOOH in Figure 3e and f, which can be vali- dated by XRD patterns in Figure 1. FTIR spectroscopy and TGA were employed to investigate the information of the inter mediate products and final products, which could be helpful to research the formation mechanism of the hollow structures. As shown in IR spectrum (Figure 4), the absorption at 672.46 cm )1 in Fig- ure 4a is the characteristic vibration of Fe(OH) 3 . The absorptions at 692.27 and 632.92 cm )1 in Figure 4b are the characteristic vibrations of Fe–O in b-FeOOH (Sugimoto et al., 1998). These information implies the presence of Fe(OH) 3 in the b-FeOOH before an ethanol-thermal process. The band at 1630 cm )1 is attributed to the N–H vibration and the band at 1555 cm )1 is assigned to the vibration of acidamide in chitosan (Guan & Cheng, 2004), which indicate the existence of chitosan in the intermediate products. The results from TGA (Figure 5) are in good agreement with the data from IR spectra. The first weight loss in Figure 5a and b may be attributed to the emission of absorbed alcohol and H 2 O. The last weight loss in two samples may be ascribed to the decomposition of the residual chitosan. The second weight loss with 10.11 wt% in Figure 5b is attributed the transition from b-FeOOH to Fe 2 O 3 (the theoretical calculation is 10.11 wt%). In Fig- ure 5a, the middle weight loss can be divided three steps and the weight loss rate is 24.22 wt% that exceeds the decomposition of the pure b-FeOOH. Therefore, these weight losses are ascribed to the decomposition of Fe(OH) 3 and b-FeOOH and the empietement of these two decompositions. On the basis of the above results, we proposed the formation mechanism of the hollow structures. The information about the intermediate products showed that the first step was an incomplete reaction course. During the aggregation-dehydra- tion, not all of the amorphous Fe(OH) 3 nanopar- ticles formed b-FeOOH solid nanorods. There was still some amorphous Fe(OH) 3 remained within the b-FeOOH solid nanorods. At the same time, chitosan and n-propanol absorbed onto the sur- faces of Fe(OH) 3 and b-FeOOH nanoparticles by their interaction. In the second step of the Figure 1. XRD patterns of b-FeOOH nanorods: (a) b-FeOOH nanorods gained by maintained 5 h at 82°C before ethanol- thermal reaction, (b) hollow b-FeOOH nanorods after ethanol-thermal reaction. 303 preparation, with a longer ethanol-thermal process time, the remained Fe(OH) 3 began to decompose into H 2 Oandb-FeOOH. As shown in Figure 3c, the solid nanorods changed into porous nanorods. The chitos an and n-propanol absorbed on the surface of the b-FeOOH nanorods could coact with each other and produce a more compact resist (Cason et al., 2001). H 2 O from the decomposition of Fe(OH) 3 was restricted in the b-FeOOH nano- rods interior by this resist to avoid entering into the bulk solution. Under the ethanol-thermal condition, the existence of H 2 O led to a dissolu- tion-recrystallization process of b-FeOOH (Su- gimoto & Muramatsu, 1996): H 2 O Ð OH À þ H þ ð1Þ Fe 8 O 8 ðOHÞ 8 Cl 1:35 þ H þ Ð Fe 3þ þ H 2 O þ Cl À ð2Þ This process was restricted within the nanorods due to the existence of H 2 O only within the nano- rods. Because the equilibrium solute concentration Figure 2. SEM, TEM and HRTEM images of b-FeOOH hollow nanorods prepared as above experiment: (a) SEM image of b-FeOOH hollow nanorods, (b) TEM image of b-FeOOH hollow nanorods, (c) HRTEM image and its related Fourier transform electron diffraction pattern of a single hollow Nanorod. 304 near a small void is higher than near a large void, as described by the Gibbs–Thompson equation. Along with the process of the dissolution-recrys- tallization, small voids will coalesce into a large void (Yin et al., 2004). If under the conditions of the absence of chitosan or the presence of H 2 Oin the second step solution, the mass transfer could be found between the b-FeOOH nanorods through the dissolution of H 2 O in the bulk solution. As a result shown in Figure 6a and b, large a-Fe 2 O 3 particles were obtained in the second step (Sha et al., 2004), which could be proved in our further experiments (Table 1). The synergism of chitosan and n-propanol prohibited the transition from b-FeOOH to a-Fe 2 O 3 through restricting H 2 O only within the nanorods. Furthermore, the aggregation of b-FeOOH nanorods was prevented by this synergism too. Therefore, it is necessary that the synergism of chitosan and n-propanol for the preparation of hollow b-FeOOH nanorods. In addition, the similar hollow b-FeOOH nanoparti- cles also can be gained by changing n-propanol with ethanol or isopropanol in the first step (Figure 6c and d), which indicated that the syn- ergism also occurred between ethanol and chitosan or between isopropanol and chitosan. In order to examine the processing parameters that control the morphology, size and structural properties of the hollow b-FeOOH nanorods, the factors including the amount of chitosan, reaction Figure 3. Schematic illustration of the cavity forming process. (TEM images) Evolution of b-FeOOH hollow nanorods: (a) maintained 0.2 h at 82°C, (b) and (e) maintained 5 h at 82°C, (c) ethanol-thermal 2 h at 180°C, (d) and (f) ethanol-thermal 15 h at 180°C. 305 Figure 4. IR spectra of the b-FeOOH nanorods: (a) b-FeOOH nanorods gained by maintained 5 h at 82°C before ethanol- thermal reaction, (b) hollow b-FeOOH nanorods after ethanol-thermal reaction. Figure 5. Thermo-gravimetric analysis (TGA) of the b-FeOOH nanorods: (a) b-FeOOH nanorods gained by maintained 5 h at 82°C before ethanol-thermal reaction, (b) hollow b-FeOOH nanorods after ethanol-thermal reaction. 306 temperature and time were investigated. The sizes of the final products can be controlled by changing the first step reaction-time from 2 to 7 h and reaction temperature from 70 to 88°C. The shorter of the time and the higher of the temperature are chosen, the smaller of the product size will be. Conclusion In summary, a new method for preparation of single-crystal b-FeOOH nanorods with hollow interiors by controlling the phase transition degree from Fe(OH) 3 to b-FeOOH without any template has been demonstrated. In this experi- ment, a dissolution-recrystallization process has been conduced within the nanorods by small quantity of water that comes from the decom- pose of residual Fe(OH) 3 in the b-FeOOH nanorods. This concept may be applicable to fabricate other hollow inorganic structures, and these hollow nanoparticles may be used as pri- mary building blocks to fabricate curved archi- tectures. Figure 6. TEM images of the a-Fe 2 O 3 particles and hollow b-FeOOH nanorods under the different conditions in Table1: (a) a-Fe 2 O 3 particles gained by direct maintained the first step suspension at 180°C for 15 h without a water removal process, (b) a-Fe 2 O 3 particles gained at the absence of the chitosan in the first step, (c) hollow b-FeOOH nanorods prepared by changing n-propanol with ethanol in the first preparation step, (d) hollow b-FeOOH nanorods prepared by changing n-propanol with isopropanol in the first preparation step. Table 1. Experimental conditions used in the control experiments Sample Raw material in the first step Solvent in the first step Mixed system in the second step Final product Morphology a FeCl 3 , urea, CS 15 ml n-propanol, 15 ml H 2 O The first step suspension aFe 2 O 3 Quasi-cubic submicroparticles b FeCl 3 , urea 15 ml n-propanol, 15 ml H 2 O b-FeOOH, ethanol a-Fe 2 O 3 Sphere submicroparticles c FeCl 3 , urea, CS 15 ml ethanol, 15 ml H 2 O b-FeOOH, ethanol b-FeOOH Hollow nanorods d FeCl 3 , urea, CS 15 ml isopropanol, 15 ml H 2 O b-FeOOH, ethanol b-FeOOH Hollow nanorods 307 References Amine K., H. Yasuda & M. Yamachi, 1999. b-FeOOH, a new positive electrode material for lithium secondary batteries. J. Power Sources 81, 221–223. Caruso F., R.A. Caruso & H. Mo ¨ hwald, 1998. Nanoengineer- ing of inorganic and hybrid hollow spheres by colloidal templating. Science 282, 1111–1114. Cason J.P., M.E. Miller, J.B. Thompson & C.B. Roberts, 2001. 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