Microsoft Word 5011663904 VLE4 doc Preface Firmware Version 1 09 Thank you for choosing DELTA’s high performance VFD VL Series The VFD VL Series is manufactured with high quality components and materi[.]
9/( Preface Firmware Version 1.09 Thank you for choosing DELTA’s high-performance VFD-VL Series The VFD-VL Series is manufactured with high-quality components and materials and incorporates the latest microprocessor technology available This manual is to be used for the installation, parameter setting, troubleshooting, and daily maintenance of the AC motor drive To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC motor drive Keep this operating manual at hand and distribute to all users for reference To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor drive are to installation, start-up and maintenance Always read this manual thoroughly before using VFD-VL series AC Motor Drive, especially the WARNING, DANGER and CAUTION notes Failure to comply may result in personal injury and equipment damage If you have any question, please contact your dealer PLEASE READ PRIOR TO INSTALLATION FOR SAFETY DANGER! AC input power must be disconnected before any wiring to the AC motor drive is made A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power has been turned off To prevent personal injury, please ensure that power has turned off before opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage levels Never reassemble internal components or wiring The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the input/output terminals Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3 directly to the AC mains circuit power supply Ground the VFD-VL using the ground terminal The grounding method must comply with the laws of the country where the AC motor drive is to be installed Refer to the Basic Wiring Diagram VFD-VL series is used only to control variable speed of 3-phase induction motors, NOT for 1phase motors or other purpose VFD-VL series shall NOT be used for life support equipment or any life safety situation WARNING! DO NOT use Hi-pot test for internal components The semi-conductor used in AC motor drive easily damage by high-voltage There are highly sensitive MOS components on the printed circuit boards These components are especially sensitive to static electricity To prevent damage to these components, not touch these components or the circuit boards with metal objects or your bare hands Only qualified persons are allowed to install, wire and maintain AC motor drives CAUTION! Some parameters settings can cause the motor to run immediately after applying power DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight, high humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles Only use AC motor drives within specification Failure to comply may result in fire, explosion or electric shock To prevent personal injury, please keep children and unqualified people away from the equipment When the motor cable between AC motor drive and motor is too long, the layer insulation of the motor may be damaged Please use a frequency inverter duty motor or add an AC output reactor to prevent damage to the motor Refer to appendix B Reactor for details The rated voltage for AC motor drive must be ≤ 240V (≤ 480V for 460V models) and the mains supply current capacity must be ≤ 5000A RMS (≤10000A RMS for the ≥ 40hp (30kW) models) Table of Contents Preface i Table of Contents iii Chapter Introduction 1-1 1.1 Receiving and Inspection 1-2 1.1.1 Nameplate Information 1-2 1.1.2 Model Explanation 1-2 1.1.3 Series Number Explanation 1-3 1.1.4 Drive Frames and Appearances 1-3 1.1.5 Drive Features 1-5 1.2 Preparation for Installation and Wiring 1-6 1.2.1 Ambient Conditions 1-6 1.2.2 Remove Front Cover 1-7 1.2.3 Lifting 1-8 1.2.4 Flange Mounting 1-9 1.2.5 Cutout Dimensions 1-11 1.3 Dimensions 1-13 Chapter Installation and Wiring 2-1 2.1 Wiring 2-2 2.2 External Wiring 2-7 2.3 Main Circuit 2-8 2.3.1 Main Circuit Connection 2-8 2.3.2 Main Circuit Terminals .2-10 2.4 Control Terminals .2-11 Chapter Operation and Start Up 3-1 3.1 Operation Method .3-2 3.2 Trial Run .3-3 3.3 Auto-tuning Operations .3-4 3.3.1 Flow Chart 3-4 3.3.2 Explanations for the Auto-tuning Steps .3-5 3.3.2.1 Step 3-5 3.3.2.2 Step 3-7 3.3.2.3 Step 3-8 3.3.2.4 Step 3-12 3.3.2.5 Step 3-13 3.3.2.6 Step 3-14 3.3.2.7 Step 3-14 Chapter Parameters 4-1 4.1 Summary of Parameter Settings .4-2 4.1.1 Group System Parameters .4-2 4.1.2 Group Basic Parameters 4-4 4.1.3 Group Digital Input/Output Parameters 4-5 4.1.4 Group Analog Input/Output Parameters 4-7 4.1.5 Group Multi-Step Speed Parameters .4-9 4.1.6 Group IM Parameters 4-10 4.1.7 Group Protection Parameters .4-11 4.1.8 Group Special Parameters 4-14 4.1.9 Group PM Parameters 4-15 4.1.10 Group Communication Parameters 4-16 4.1.11 Group 10 Speed Feedback Control Parameters 4-17 4.1.12 Group 11 Advanced Parameters 4-19 4.1.13 Group 12 User-defined Parameters 4-20 4.1.14 Group 13 View User-defined Parameters 4-21 4.2 Description of Parameter Settings 4-22 4.2.1 Group User Parameters 4-22 4.2.2 Group Basic Parameters 4-32 4.2.3 Group Digital Input/Output Parameters 4-39 4.2.4 Group Analog Input/Output Parameters 4-55 4.2.5 Group Multi-Step Speed Parameters 4-61 4.2.6 Group IM Parameters 4-62 4.2.7 Group Protection Parameters 4-67 4.2.8 Group Special Parameters 4-84 4.2.9 Group PM Parameters 4-91 4.2.10 Group 9: Communication Parameters 4-95 4.2.11 Group 10 Speed Feedback Control Parameters 4-106 4.2.12 Group 11 Advanced Parameters 4-114 4.2.13 Group 12 User-defined Parameters 4-119 4.2.14 Group 13 View User-defined Parameters 4-127 Chapter Troubleshooting 5-1 5.1 Over Current (OC) 5-1 5.2 Ground Fault .5-2 5.3 Over Voltage (OV) 5-2 5.4 Low Voltage (Lv) .5-3 5.5 Over Heat (OH) 5-4 5.6 Overload .5-4 5.7 Display of KPVL-CC01 is Abnormal 5-5 5.8 Phase Loss (PHL) .5-5 5.9 Motor cannot Run .5-6 5.10 Motor Speed cannot be Changed .5-7 5.11 Motor Stalls during Acceleration .5-8 5.12 The Motor does not Run as Expected 5-8 5.13 Electromagnetic/Induction Noise 5-9 5.14 Environmental Condition 5-9 5.15 Affecting Other Machines 5-10 Chapter Fault Code Information 6-1 6.1 Fault Code Information .6-1 6.1.1 Common Problems and Solutions .6-2 6.1.2 Reset 6-9 Appendix A Specifications A-1 Appendix B Accessories B-1 B.1 All Brake Resistors & Brake Units Used in AC Motor Drives B-2 B.1.1 Dimensions and Weights for Brake Resistors B-5 B.1.1 Dimensions and Weights for Brake Resistors B-5 B.1.2 Specifications for Brake Unit B-7 B.1.3 Dimensions for Brake Unit B-8 B.2 Non-fuse Circuit Breaker Chart B-9 B.3 Fuse Specification Chart B-9 B.4 AC Reactor B-11 B.4.1 AC Input Reactor Recommended Value B-11 B.4.2 AC Output Reactor Recommended Value B-11 B.4.3 Applications for AC Reactor B-12 B.5 Zero Phase Reactor (RF220X00A) B-14 B.6 DC Choke Recommended Values B-15 B.7 Digital Keypad KPVL-CC01 .B-16 B.7.1 Description of the Digital Keypad KPVL-CC01 B-16 B.7.2 How to Operate the Digital Keypad KPVL-CC01 B-18 B.7.3 Dimension of the Digital Keypad .B-20 B.7.4 Recommended Position the Rubber Magnet of the Digital Keypad B-20 B.8 PG Card (for Encoder) .B-21 B.8.1 EMVL-PGABL B-21 B.8.2 EMVL-PGABO B-24 B.8.3 EMVL-PGH01 (only for Heidenhain ERN1387) B-31 B.8.4 EMVL-PGS01 B-35 B.9 AMD-EMI Filter Cross Reference B-38 B.10 EMVL-IOA01 B-41 B.11 Safety Relay EMVL-SAF01 B-42 B.11.1 Functions of the Terminals .B-42 B.11.2 Wiring of the Safety Relay B-42 ... Introduction |VFD- VL 40-100HP/30-75kW(Frame E) Frame Power range Models C 7.5-15HP (5.5-11kW) VFD0 5 5VL2 3A/43A, VFD0 7 5VL2 3A/43A, VFD1 1 0VL2 3A/43A D 20-30HP (15-22kW) VFD1 5 0VL2 3A/43A, VFD1 8 5VL2 3A/43A, VFD2 2 0VL2 3A/43A... (30-45kW) VFD3 0 0VL4 3A, VFD3 7 0VL4 3A, VFD4 50V43A E (E2) 40-100hp (30-75kW) VFD3 0 0VL2 3A, VFD3 7 0VL2 3A, VFD5 5 0VL4 3A, VFD7 5 0VL4 3A Please refer to Chapter 1.3 for exact dimensions 1-4 Chapter Introduction |VFD- VL. .. high-performance VFD- VL Series The VFD- VL Series is manufactured with high-quality components and materials and incorporates the latest microprocessor technology available This manual is to be used for the