C2000 Eng(curve) cover page20130408 2 C S 32 C S 3 2 C E 3 5011694703 2013 04 I PLEASE READ PRIOR TO INSTALLATION FOR SAFETY DANGER AC input power must be disconnected before any wiring to the AC mo[.]
2 5011694703 2013-04 C E C S PLEASE READ PRIOR TO INSTALLATION FOR SAFETY AC input power must be disconnected before any wiring to the AC motor drive is made Even if the power has been turned off, a charge may still remain in the DC-link DANGER capacitors with hazardous voltages before the POWER LED is OFF Please not touch the internal circuit and components There are highly sensitive MOS components on the printed circuit boards These components are especially sensitive to static electricity Please not touch these components or the circuit boards before taking anti-static measures Never reassemble internal components or wiring Ground the AC motor drive using the ground terminal The grounding method must comply with the laws of the country where the AC motor drive is to be installed DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight and inflammables Never connect the AC motor drive output terminals U/T1, V/T2 and W/T3 directly to the CAU TION AC mains circuit power supply Only qualified persons are allowed to install, wire and maintain the AC motor drives Even if the 3-phase AC motor is stop, a charge may still remain in the main circuit terminals of the AC motor drive with hazardous voltages The performance of electrolytic capacitor will degrade if it is not charged for a long time It is recommended to charge the driver which is stored in no charge condition every years for 3~4 hours Please use adjustable AC power source (ex: AC autotransformer) to charge the driver gradually to rated voltage, and should not charge it directly with rated voltage Pay attention to the following when transporting and installing this package (including wooden crate, wood stave and carton box) If you need to sterilize, deworm the wooden crate or carton box, please not use steamed smoking sterilization or you will damage the VFD Please use other ways to sterilize or deworm You may use high temperature to sterilize or deworm Leave the packaging materials in an environment of over 56℃ for 30 minutes It is strictly forbidden to use steamed smoking sterilization The warranty does not covered VFD damaged by steamed smoking sterilization NOTE The content of this manual may be revised without prior notice Please consult our distributors or download the most updated version at http://www.delta.com.tw/industrialautomation I Table of Contents CHAPTER INTRODUCTION 1-1 1-1 Receiving and Inspection 1-1 1-2 Nameplate Information .1-1 1-3 Model Name .1-1 1-4 Serial Number .1-1 1-5 RFI Jumper 1-1 1-6 Dimensions 1-1 CHAPTER INSTALLATION 2-1 2-1 Minimum Mounting Clearance and Installation 1-1 2-2 Minimum mounting clearance 1-1 2-3 Derating Curve Diagram of Normal Duty 1-1 2-4 Derating Curve Diagram of Heavy Duty .1-1 CHAPTER UNPACKING 3-1 3-1 Unpacking .1-1 3-2 The Lifting Hook 1-1 CHAPTER WIRING 4-1 CHAPTER MAIN CIRCUIT TERMINALS .5-1 5-1 Main Circuit Diagram 1-1 5-2 Main Circuit Terminals 1-1 CHPATER CONTROL TERMINALS 6-1 6-1 Specifications of Control Terminal .1-1 6-2 Analog input terminals (AVI, ACI, AUI, ACM) 1-1 6-3 Remove the Terminal Block 1-1 CHAPTER OPTIONAL ACCESSORIES .7-1 7-1 All Brake Resistors and Brake Units Used in AC Motor Drives 1-1 7-2 Non-fuse Circuit Breaker 1-1 7-3 Fuse (Specification Chart) 1-1 7-4 AC Reactor 1-1 7-5 Zero Phase Reactor 1-1 7-6 DC Reactor 1-1 7-7 EMI Filter .1-1 7-8 Digital Keypad 1-1 7-9 Panel Mounting 1-1 7-10 Conduit Box Kit .1-1 II 7-11 Fan Kit .1-1 7-12 Flange Mounting Kit 1-1 7-13 USB/RS-485 Communication Interface IFD6530 1-1 CHAPTER OPTION CARDS 8-1 8-1 Removed key cover 8-2 Screws Speciation for option card terminals 8-3 EMC-D42A 8-4 EMC-D611A 8-5 EMC-R6AA 8-6 EMC-BPS01 8-7 EMC-PG01L 8-8 EMC-PG01O 8-9 EMC-PG01U 8-10 EMC-PG01R 8-11 CMC-MOD01 8-12 CMC-PD01 8-13 CMC-DN01 8-14 CMC-EIP01 8-15 EMC-COP01 CHAPTER SPECIFICATION 9-1 9-1 230V Series 9-2 460V Series 9-3 Environment for Operation, Storage and Transportation 9-4 Specification for Operation Temperature and Protection Level CHAPTER 10 DIGITAL KEYPAD 10-1 10-1 Descriptions of Digital Keypad 10-2 Function of Digital Keypad KPC-CC01 10-3 TPEditor Installation Instruction 10-4 Fault Code Description of Digital Keypad KPC-CC01 CHAPTER 11 SUMMARPY OF PARAMETERS 11-1 CHAPTER 12 DESCRIPTION OF PARAMETER SETTINGS 12-1 CHAPTER 13 WARNING CODES 13-1 CHAPTER 14 FAULT CODES AND DESCRIPTIONS 14-1 CHAPTER 15 CANOPEN OVERVIEW 15-1 CHAPTER 16 PLC FUNCTION 16-1 III CHAPTER 17 HOW TO SELECT THE RIGHT AC MOTOR DIRVE .17-1 CHAPTER 18 SUGGESTIONS AND ERROR CORRECTIONS FOR STANDARD AC MOTOR DRIVES 18-1 CHAPTER 19 EMC STANDARD INSTALLATION GUIDE .19-1 Application Control BD V1.03; Keypad V1.03; IV Chapter IntroductionC2000 Series Chapter Introduction 1-1 Receiving and Inspection After receiving the AC motor drive, please check for the following: Please inspect the unit after unpacking to assure it was not damaged during shipment Make sure that the part number printed on the package corresponds with the part number indicated on the nameplate Make sure that the voltage for the wiring lie within the range as indicated on the nameplate Please install the AC motor drive according to this manual Before applying the power, please make sure that all the devices, including power, motor, control board and digital keypad, are connected correctly When wiring the AC motor drive, please make sure that the wiring of input terminals “R/L1, S/L2, T/L3” and output terminals”U/T1, V/T2, W/T3” are correct to prevent drive damage When power is applied, select the language and set parameter groups via the digital keypad (KPC-CC01) When executes trial run, please begin with a low speed and then gradually increases the speed untill the desired speed is reached 1-2 Nameplate Information AC Drive Model Input Voltage/Current Output Voltage/Current Frequency Range Firmware Version MODEL:VFD007C43A INPUT: Normal Duty: 3PH 380-480V 50/60Hz 4.3A Heavy Duty: 3PH 380-480V 50/60Hz 4.1A OUTPUT: Normal Duty: 3PH 0-480V 3A 2.4KVA 1HP Heavy Duty: 3PH 0-480V 2.9A 2.3KVA 1HP FREQUENCY RANGE: Normal Duty: 0-600Hz Heavy Duty: 0-300Hz Version: VX.XX Certifications Enclosure type (IPXX) Serial Number 007C43A7T9300002 DELTA ELECTRONICS INC MADE IN XXXXXXX 1-1 Chapter IntroductionC2000 Series 1-3 Model Name 1-4 Serial Number 007C43A0 T 30 0002 Production numb er Production we ek T: Tauyuan W: Wujian S: Sha nghai 460V 3-PHASE 1HP(0.75kW) 1-2 Production year Production factory Mo del numbe r Chapter IntroductionC2000 Series 1-5 RFI Jumper RFI Jumper: The AC motor drive may emit the electrical noise The RFI jumper is used to suppress the interference (Radio Frequency Interference) on the power line Frame A~C Screw Torque: 8~10kg-cm(6.9-8.7 lb -in.) Loosen the screws and remove the RFI-jumper Fasten the screws back to the original position after RFI-jumper is removed 1-3 Chapter IntroductionC2000 Series Frame D0~H Remove the RFI-jumper by hands, no screws need to be loosen Main power isolated from earth: If the AC motor drive is supplied from an isolated power (IT power), the RFI jumper must be cut off Then the RFI capacities (filter capacitors) will be disconnected from ground to prevent circuit damage (according to IEC 61800-3) and reduce earth leakage current CAUTION! When power is applied to the AC motor drive, not cut off the RFI jumper Make sure main power is switched off before cutting the RFI jumper The gap discharge may occur when the transient voltage is higher than 1,000V Besides, electro-magnetic compatibility of the AC motor drives will be lower after cutting the RFI jumper Do NOT cut the RFI jumper when main power is connected to earth The RFI jumper cannot be cut when Hi-pot tests are performed The mains power and motor must be separated if high voltage test is performed and the leakage currents are too high To prevent drive damage, the RFI jumper connected to ground shall be cut off if the AC motor drive is installed on an ungrounded power system or a high resistance-grounded (over 30 ohms) power system or a corner grounded TN system 1-4 Chapter IntroductionC2000 Series 1-6 Dimensions Frame A VFD007C23A; VFD007C43A/E; VFD015C23A; VFD015C43A/E; VFD022C23A; VFD022C43A/E; VFD037C23A; VFD037C43A/E; VFD040C43A/E; VFD055C43A/E Unit: mm [inch] Frame A1 W H D W1 H1 D1* S1 Φ1 Φ2 Φ3 130.0 250.0 170.0 116.0 236.0 45.8 6.2 22.2 34.0 28.0 [5.12] [9.84] [6.69] [4.57] [9.29] [1.80] [0.24] [0.87] [1.34] [1.10] D1*: Flange mounting 1-5 ... 30 minutes It is strictly forbidden to use steamed smoking sterilization The warranty does not covered VFD damaged by steamed smoking sterilization NOTE The content of this manual may be revised... Communication Interface IFD6530 1-1 CHAPTER OPTION CARDS 8-1 8-1 Removed key cover 8-2 Screws Speciation for option card terminals 8-3 EMC-D42A 8-4 EMC-D611A 8-5 EMC-R6AA 8-6... INSTALLATION GUIDE .19-1 Application Control BD V1.03; Keypad V1.03; IV Chapter Introduction? ?C2000 Series Chapter Introduction 1-1 Receiving and Inspection After receiving the AC motor drive,