SPG e 170626 0

Ver 2017.0626 Specification 【 Electronic Component Mounting System 】 Screen Printer SPG Model ID : Model No : NM-EJP6A Cautions Regarding These Specifications Please note the following points This document may not be copied or reproduced in part or in total, without permission Due to improvements to the machine and software, the specifications may change without notice If there are any questions regarding the content of this document, please contact us Please use the machinery and software with full understanding of its specifications and limitations We not assume responsibility for damages resulting from improper use Some of our products fall under the export control items (or technologies) established in the Foreign Exchange and Foreign Trade Act When exporting (or providing technologies overseas), please check its legal restrictions and be sure to take necessary procedures such as to obtain the export permission This machinery may come under U.S government re-export regulations When moving the machinery outside of Japan, apply for the necessary export permission from the U.S government in advance Products without complying with Machinery Directive or EMC Directive are not allowed to carry into or sell in EU countries Technical information in this document is provided only as a guide for the major operation and applications of the products No responsibility is assumed by our company for any infringements of intellectual property or other rights of ours or any third parties which may result from its use No license is granted by implication or otherwise under any patent or patent rights of our company or others We reserve any industrial property rights such as patents, copyrights, and other intangible property rights relating to our products, which are developed and manufactured by customers’ request or information Microsoft and Windows are registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries 10 As the manufacturer of this system, we not assume responsibility for defective products or costs incurred as a result of improper operation (errors in writing data to memory) 11 When reselling or moving this equipment, please make sure to contact us, our sales subsidiaries or agents 12 The contents of this document are valid as of June 26, 2017 ! ● ● Thoroughly read the instruction manual and use the machine only as directed ● Precautions for Safe Use The machine described in this Specification is an industrial machine Confirm the operation requirements described in the separate instruction manuals Regarding machine installation, operation and maintenance, and handling of necessary materials, the local laws and requirements may be applied Before carrying out the operation and maintenance of this machine, confirm the descriptions in the separate instruction manuals and warning information attached on this machine regardless of the operating condition of this machine Ignoring safety functions might cause injury, electric shock or machine trouble Revision History This document content is based on the version of the last date printed below Revision date Version Revised page Revisions Dec 3, 2012 Ver 2012.1203 - Jul 16, 2013 Ver 2013.0716 P 13, 35 Dec 20, 2013 Ver 2013.1220 P 4, 15-18, 30, 42, 49 ・ Addition of Material verification (License) ・ Addition of PanaCIM-EE ready (License) ・ Addition of Automatic changeover (License) Mar 14, 2014 Ver 2014.0314 P 3, Addition of explanation for printing repeatability Apr 28, 2014 Ver 2014.0428 P 42 FA PC: Model change Aug 1, 2014 Ver 2014.0801 P 3, Revision of explanation for printing repeatability Dec 1, 2014 Ver 2014.1201 P 3, Correction to the description of printing repeatability Apr 11, 2016 Ver 2016.0411 P 28, 31, 42, 43, 51 Jun 10, 2016 Ver 2016.0610 P 37, 42, 43 Feb 9, 2017 Ver 2017.0209 P 15, 21, 22, 33, 42, 51, 58 Jun 26, 2017 Ver 2017.0626 P 48 First edition Editing the explanation for solder inspection functions ・ Addition of PCB Specifications Overview ・ Temperature control unit.: Model change ・ Addition of PCB suction blower (selectable) specification ・ Addition of closed head specification ・ Addition of perforated pot-type solder paste auto feeding unit specification ・ Material verification ・ Addition of upper communication FA PC: Model change SPG 2017.0626 Contents General Description Features Specification 3.1 Standard Specifications 3.2 Standard Functions Machine Configuration 4.1 4.2 4.3 4.4 4.5 Overall Drawing Units Cycle Time Mask Cleaning 10 Recognition Mark Specifications 11 System software 13 5.1 5.2 5.3 5.4 5.5 5.6 5.7 Solder Inspection Functions 13 Pattern recognition function (Standard function) 14 Material verification※1 15 Automatic Changeover 17 Inspection results feedback support 19 Interface software of the inspection machine from other companies 19 Upper Communication 21 Other Standard Functions 23 6.1 Programming Functions 23 6.2 3-Color Signal Tower 23 Screen Mask and PCB Design Criteria 24 7.1 Screen Mask Specifications 24 7.2 PCB Specifications Overview 29 Standard Machine Configuration 31 Option 32 10 Paint Color 52 11 Safety Devices 52 12 Electric/Pneumatic 53 12.1 Electric Source Unit 53 12.2 Pneumatic Source Unit 54 13 Dimensions 55 14 Working area 57 15 Regarding Licenses 58 PCB suction box design procedure 60 Customer service 64 The Printing Condition Adjustment Sheet 65 SPG 2017.0626 General Description SPG is a screen printer that, as a successor to our SP18P-L, is intended to simultaneously realize “High productivity” and “Stable quality.” The shift from traditional 1-conveyor specifications to 3-conveyor specifications (size M) offers you a substantial reduction in time required to exchange PCBs In addition, the installation of the hybrid squeegee head helps reduce the printing time, and ensure stable solder rolling action, thus enhancing printing quality ■ Improvement of printing quality & productivity ・ Hybrid squeegee head For the purpose of preventing air from being entrapped, the vertical motion of the squeegee is motor-controlled, which helps achieve high quality printing and a reduction in the printing time Besides that, the printing pressure monitor function allows you to check the printing pressure being applied during printing ・ Perforated pot-type solder paste auto feeding unit (option) The line sensor, designed to detect the volume of solder paste remaining, helps stabilize the volume level of solder paste on the mask In an attempt to stabilize the volume level of solder paste to be additionally input, solder feeding is automated so that unevenness in printing quality among operators can be minimized ・ High-speed mask cleaning The introduction of a new cleaning system helps reduce the consumption of paper And a reduction in time losses was achieved through parallel processing - by simultaneously carrying out two tasks, namely PCB transport and cleaning operation Additionally, the vacuum cleaning performance has improved to a considerable degree (Motor suction specifications) ・ 3-conveyor specifications The adoption of 3-conveyor specifications helps reduce the PCB exchange time, thus realizing high productivity (Intended PCB size: L350 mm or less) Changeover navigation ・ The changeover can be performed through a series of operations Thus, the preparations can be made easily in a short time ■ Improvement of operability ・ Concentration of operations on the front side of the machine A whole series of operations, such as replacement of cleaning paper and provision of cleaning solvent, can be performed at the front of the machine, which helps improve the operator’s work efficiency ■ Environmental consideration ・ Reduction in the consumption of papaer The consumption of cleaning paper has been reduced to approximately mm per time Features Improving printing quality & productivity Hybrid squeegee head The squeegee height is mortor-controlled Controlling the solder movement associated with the vertical motion of the squeegee helps prevent air from being entrapped and achieves stable solder filling The printing time is also reduced through the control of vertical strokes of the squeegee Squeegee height: Motor control Printing pressure: Air cylinder control -1- SPG 2017.0626 Printing pressure monitor function Load detection unit The load detection unit is newly mounted onto the squeegee head It monitors the printing pressure during printing and if the pressure becomes out of set range, the warning alarms Perforated pot-type solder paste auto feeding unit (Option) Install the solder pot directly to supply solder paste Keeping the solder mount on the mask constant, it enables continuous production over a long period Moving sideways (X-direction) and feeding solder reduces poor print quality due to inconsistencies in solder density Solder can be supplied automatically from the initial loading prior to production (X-axis drive range: 450 mm) Solder pot X-axis drive High-speed mask cleaning A new cleaning system helps reduce the consumption of paper And a reduction in time losses was achieved through parallel processing - by simultaneously carrying out two tasks, namely PCB transport and cleaning operation In addition, the vacuum cleaning performance has improved to a considerable degree (Motor suction specifications) Multilevel mask-release control PCB end face support function (Option) Multilevel pattern (Manual creation) Descent speed Panasonic’s printing processes, which are acquired through bump/circuit formation printing, are inherited to be applied to the SMT printing Minute setting of mask-release speed and strokes makes it possible to control printing shape In addition to multi-level speed control which can edit arbitrarily the mask-release performance, you can also select high-speed multi mask-release control (Mask-release pattern automatic creation) developed by the bump printing, which has a higher degree of printing difficulty, or the existing constant-velocity mask-release control High-speed multi (Automatic creation) Descent stroke Support plate Support PCBs securely end to end regardless of the type of support such as the pin or the block Thus, it improves printing stability and is ready for high-density mounting -2- SPG 2017.0626 Mask height detection (Option) Adhesion between PCBs and masks is controlled optimally Stable printing state is realized by detecting clearance between PCBs and masks and by always keeping optimal adhesion Laser unit PCB Mask Adhered Correction Correction Solder Inspection Function Pro (Option) It inspects solder related defects such as misalignment, bridging, blur and oozing with the PCB recognition camera (The data is created using NPM-DGS) * SPG has “Solder Inspection Function Light” as standard equipment Please refer to “5.1 Solder Inspection Functions” for details Positioning repeatability Cpk ±5.0 μm 6σ Positioning accuracy after recognition of the same PCB Above positioning accuracy is the same as below ±5.0 μm ±3σ (or ±2.5 μm ±1.5σ) 3-conveyor specifications Through the adoption of 3-conveyor specificaitons, the PCB exchange time (including the time required for PCB recognition) has been reduced Cycle time = PCB exchange time + Printing time (+ Cleaning time/Intervals) PCB size PCB exchange time L 510 × W 460 mm 8.5 s L 350 × W 300 mm 6.5 s (recognition time included) * Depending on printing conditions (whether or not the PCB pressing-down unit is used, whether or not the PCB is sucked, the mask plate-making reference and so on), PCB exchange time may be different form the one in the above table The PCB stopper is always used (PCB exchange time = Changing time of PCB setting + Printing table traveling time + PCB recognition time) * Regarding calculation of cycle time, please refer to “4-3 Cycle Time” * You can choose transport speed from five levels depending on PCBs -3- SPG 2017.0626 Efficient Changeover Changeover mode SPG has a dedicated mode that allows you to perform a series of changeover steps in order Performing the steps in order of menu ensures reliable changeover Automatic changeover This supports changeovers (production data change and rail width change), minimizing the time loss of operation caused by product changes -4- SPG 2017.0626 12 Electric/Pneumatic 12.1 Electric Source Unit 2 The electric source should be connected with three-conductor cable of 3.5 mm to 5.5 mm by using exclusive tool The cable should be clamped in five points as the lower-left figure shows Outside diameter dimensions of the cable: φ13.5 mm ~ φ18.0 mm Be sure to secure the cable with the cable clamps so that it will not be moved by being pulled (100 N) or turned (Front) Cable clamp Electric source unit Main switch (Located inside the cover) * Electric source cable is not attached ■ Precautions in terminal block connection Terminal connecting pin (Recommended) Manufacturer: PHOENIX CONTACT 2 Type: 3.5 mm ~ 5.5 mm AI 4-12 GY 2 5.5 mm ~ 6.0 mm AI 6-12 YE Directly connect it to the main switch Connect it to L1, L2 and PE terminals Use a posidriv screwdriver to connect it to the terminals PE L1 Posidriv screwdriver Torque the connections to 1.6 N•m  Remarks   The electric source cable is not supplied by us - 53 - L2 SPG 2017.0626 12.2 Pneumatic Source Unit Air hose Filter regulator Air hose (Length: m) Factory-side pipe diameter: Rc3/8 80PN 30SM-TS (NITTO KOHKI) (NITTO KOHKI) Supplied with the equipment - 54 - Preparation by the customer SPG 2017.0626 13 Dimensions (Unit: mm) 040 (Adjust bolt dimension) 80 226.8 190.4 725 (PCB transfer reference) 000 (Signal tower height) 80 900 (PCB transfer height) 500 Solvent tank 120 330 605 800 030(Adjust bolt dimension) 680 330 Air 156.8 574 (Cover outline) 580 (Conveyor width) Power  Remarks   Regarding the reduced scale and etc., above illustrations not strictly agree with an actual machine When examining the line configuration, size, etc., please ask for the materials for them - 55 - SPG 2017.0626 (Unit: mm) ■ Temperature control unit (Option) PAP02A-SPH (For anchoring) Intake air filter (Nonwoven cloth) Heatsink Exhaust port 125 (O.D) Drain tank: 17L (With overfill alarm)  Remarks   Note that the illustrations are not to scale When reexamining line configuration or dimensions, you may request separate materials - 56 - SPG 2017.0626 14 Working area (Unit: mm) To ensure the safety of operations including installation, model changeover and maintenance, the following working area is required at a maximum ・A minimum clearance space of 700 mm is required for opening/closing the cover as you replace cleaning paper ・Note that the working area size required varies depending on such factors as the actual installation location, the size of the masks or PCBs used, and the nature of the operations 100 Working area 100 580 Working area 580 - 57 - SPG 2017.0626 15 Regarding Licenses In order to operate the following software (options), you are required to purchase licenses for respective software ・ Solder inspection function Pro ・ Material verification ・ PanaCIM-EE ready ・ Automatic changeover ・ Inspection results feedback support ・ Interface software of the inspection machine from other companies ・ Upper communication IMPORTANT— In order to use above software, you are required to agree to the “Terms and conditions regarding the use of software” on the following page Please be sure to look through it - 58 - SPG 2017.0626 Terms and conditions regarding the use of software License Grant Upon your payment of the applicable license fee, Panasonic Smart Factory Solutions Co., Ltd (“Licensor”) grants only to you a personal, non-transferable and nonexclusive right and license (without the right to sublicense) to use the software (“Software”) designed for Panasonic’s electronic component placement and insertion systems (“Systems”) in accordance with these Terms and Conditions of Use You may use the Software on an appro- priate computer for up to the quantity of manufacturing cells for which you paid a license fee, limited to use in connection with your operation of the Systems, either singly or as part of a manufacturing cell utilizing other brands of manufacturing equipment License Limitations You may not copy or reproduce the Software or related documentation for any purpose, except that you may make one the Software for backup purposes only in support of your use of the Software in connection with your operation of the Systems (1) copy of You may not modify, alter, transfer, or prepare any derivative works of the Software or related documentation, or any copy thereof, in whole or in part, without the prior written consent of the Licensor You may not reverse assemble, reverse compile, or mechanically or electronically trace the Software or related documentation, or any copy thereof, in whole or in part You may not sell, lease, sublicense, distribute, transfer or assign to any third party the Software or related documentation, or any copy thereof and/or this Software license, in whole or in part Non-assignable and Non-sub-licensable You shall, with regard to the Software, related documentation and the algorithms, concepts, designs and ideas represented by or incorporated in the Software and related documentation, except the right of use granted in License Grant above, not obtain any ownership, copyright, right to use of copyrighted works, patent, right to use of patents or other rights in or to the Software, nor may you remove any copyright, trademark, or other notice or product identification from the Software You must reproduce and include in its entirety any such copyright, notice or product identification, identical or similar to the one included on the Software, on any copy of the Software or related documentation Confidentiality The Software and the data, documentation, materials and any other information contained in or relating to the Software are Licensor’s confidential information You shall not disclose, distribute or otherwise make the Licensor’s confidential information available to any third party without the prior written consent of the Licensor Limited Warranty The Licensor warrants to you only that the Software will be free from defects under normal use for a period of thirty (30) days from the date of delivery thereof to you (as evidenced by your purchase receipt for the Software); provided, however, that the Licensor’s entire liability, and your exclusive remedy under this warranty shall be limited to the replacement of any defective media which is returned to the Licensor, together with a copy of your purchase receipt, within the applicable warranty period Additionally, in no case shall the Licensor offer or be held liable for the following warranties: (1) The performance or results you may obtain by using the Software; (2) Any defects in the media on which the Software is furnished resulting from your storage thereof; (3) Any defects caused by operation of the media otherwise than as, or in environmental conditions other than those, specified by the Licensor; (4) Any defects caused by accident, misuse, neglect, abuse, mishandling, misapplication, modification, alternation, acts of God, or improper installation or maintenance; or (5) Any defects arising out of modification or attempted modification of the Software by you The express warranty set forth herein in lieu of all other warranties, express, implied or statutory, including, without limitation, non-infringement of third-party rights, the implied warranties of merchantability and fitness for a particular purpose Limitation of Liability In no event shall the Licensor and Licensor’s affiliated companies (including distributors being involved in the sales, etc of the Software; hereinafter the same) be liable for any damages, including, without limitation, any special, indirect, incidental, consequential, exemplary or punitive damages (including, but not limited to, damages for loss of profits, business, data or information; loss of use of the Software, Systems or any associated equipment; cost of any substitute equipment, facilities or services; or for any claims by any third party) arising out of or in any way related to the use of or inability to use the Software, even if the Licensor and/or its affiliated companies have been advised of, or are aware of, the possibility of such damages License Term This software license shall, unless otherwise specified by the Licensor or its affiliated companies, be valid without any time limit You may terminate this license at any time, without refund of any license fee or portion thereof, paid to the Licensor, by returning to the Licensor, at your expense, the Software and related documentation together with all copies thereof in any form The Licensor and/or its affiliated companies have the right to terminate this software license without notice to you if you fail to comply with any term or condition contained herein (upon any termination, the Licensor shall not refund any license fee, or part thereof, paid to the Licensor) Upon any such termination, you agree to destroy or return to the Licensor, at your own expense, the Software and related documentation together with all copies thereof in any form Miscellaneous These Terms and Conditions of Use, and other items relating to this license will be governed by the laws of Japan, without regard to conflict of law provisions You agree that these Terms and Conditions of Use is the complete and exclusive statement of the agreement between you and the Licensor or its affiliated companies, which supersedes any proposal, or prior agreement, oral or written, and any other communications between you and the Licensor or its affiliated companies relating to the subject matter of these Terms and Conditions of Use and this license Should any part of these Terms and Conditions of Use be declared void or unenforceable by any court of competent jurisdiction, such declaration shall have no effect on the remaining parts thereof - 59 - SPG 2017.0626 PCB suction box design procedure ■ How to mount Attachment bolt Name Upper plate Joint Model Joint KQ2H08-01S(SMC) Tube TU0805B(SMC) Plug KQ2P08(SMC) ● Plugs are used to the joint parts with no tube connected Box Tube (φ8) (2 attachment bolts) - 60 - SPG 2017.0626 ■ Basic dimensions (Unit: mm) Box length ≦330 ●Apply the target PCB width to the[PCB width] in the drawing Transfer reference ●When using with SP28P-D or older machines, a sensor recess is required Please consult Panasonic PCB width Mounting pitch (around 100) Box width (PCB width-10) Mounting pitch Upper plate Box ■ Example of the upper plate design (Unit: mm) φ6.5 counter boring depth ■Design conditions Material : Aluminum plate (A2017) Processing : not necessary PCB size : (L) 350 x (W) 300 mm Transfer reference - 61 - SPG 2017.0626 ■ Example of the box design (Unit: mm) ■Design conditions PCB size : (L) 350 x (W) 300 mm 2xφ3±0.005Depth 290(PCB width -10) 270(PCBwidth-30) Material : Aluminum plate (A2017) Processing : not necessary For relief For box positioning - 62 - SPG 2017.0626 ■ Dimensions to mount the box (Unit: mm) Movable side PCB clamper Vacuum piping connection (Option) Fixed side PCB clamper Fixed side PCB clamper Support mount surface Support - 63 - Movable side PCB clamper SPG 2017.0626 Customer service Our company can always answer the customers' questions If you have any trouble and questions such as “setting the printing conditions does not succeed”, “the quality of printing cannot be maintained as you think”, etc., please let us know about anything at any time Date Customer Name Product Machine Serial No Marketing Agency Question 1) What happened? / What's matter? 2) How happened? / What goal? 3) What condition? / Why you want? QFP, Connector Printing Difficulty Stencil Solder Paste 0.65p, 0.5p, BGA, CSP 1.0p, Chip 3216 (1206”), 0.8p, 0.4p, 0.5p, 0.3p, Others: Others: 2125 (0805”), 1608 (0603”), 1005 (0402”), Others: Manufacturer Process Additive, Etching, Laser, Others: Manufacturer Type ★ If you attach [The Printing Condition Adjustment Sheet], we may offer more detailed suggestion Answer Section Name 1) Factor 2) Solution, Suggestion 3) Others * This sheet is only for customer service, not for assurance of spec and machine - 64 - SPG 2017.0626 The Printing Condition Adjustment Sheet We also use these sheets for the experiment of printing So, when you also use them for adjustment of printing conditions, you can adjust them more simply in a short time Customer Name Date Machine Serial No Printing Difficulty QFP mm pitch BGA, CSP mm pitch Solder Paste Stencil Manufacturer Manufacturer Type Process Viscosity Thickness Max Size of Stencil Aperture Min Size of Stencil Aperture Thixotropic rate Grain’s Size μm to μm μm (Half-etched area m) mm ì mm mm ì mm ã Printing Process is divided by two following operations Process 1: Filling Up Solder Paste in Stencil Apertures Process 2: Mask-release control (Drawing Off Solder) • Important Factors in Printing Process Process 1: Squeegee Speed (Up or Down), Squeegee Pressure and Squeegee Angle Process 2: Speed of Mask-release (Up or Down) • The case, that both materials of solder and stencil are new, is not agreeable In this case, printing condition occasionally cannot be obtained Please choose solder or stencil of which is used in the past • You should analyze error factors with quantities of solder on board and also of remaining solder in stencil apertures Factor Process Items Unit Squeegee Speed mm/s Squeegee Pressure Process Error Detail Condition × 10-2 N *1 Squeegee Angle degree Squeegee Pressing Stroke mm Snap Off Speed mm/s Snap Off mode - Snap Off Stroke mm Clearance mm Squeegee Hs Hardness PCB Clamping MPa *2 Pressure Solder on PCB (Much, Suitable or Little) Remaining Solder in Aperture (Much, Little or Nothing) Anisotropy (Yes or No) Shape Others Cleaning condition Judgment Note *1 In the case of SP10 and SP11, MPa *2 kgf/cm2 = 0.0981 MPa - 65 - Some of our products fall under the export control items (or technologies) established in the Foreign Exchange and Foreign Trade Act When exporting (or providing technologies overseas), please check its legal restrictions and be sure to take necessary procedures such as to obtain the export permission 4-1-62 Minoshima, Hakata-ku, Fukuoka City, Fukuoka, Japan TEL +81-92-477-1205 * Recycled paper is used for this Specification FAX +81-92-477-1664 ... plate-making reference is “Center reference (Center: Y, Center: X),” favorable print state can easily be obtained ［Center reference (Recommend) ］ Squeegee Solder A' B' Mask releasing PCB Screen... 5 50 Center/Center reference 25 25 4 60 40 55( 30) 40 6 50 ( 600 ) Operator side 30 Attacable thickness 25 ~ 40 55( 30) 40 10 50 ~ 3 50 Numeric values in parentheses apply to the frame of 600 × 5 50 mm... squeegee & advanced holder (outer length convertible type) ・ Metallic squeegee & holder ・ Plastic squeegee & holder ・ Metallic squeegee & holder (Blade thickness: 0. 3 mm) ・ Squeegee blade Customer