Operating Instructions Recognition Option Data Data Generation System NPM-DGS Model No NM-EJS9A Thank you for purchasing the “Panasonic product.” Read the operating instructions carefully for proper and safe usage Before placing the machine in service, be sure to read “Safety Precautions.” Store the operating instructions carefully N7201A393E21 (V10.10) 201904 NPM-DGS Original Instructions “Use of this system: This system is designed for the purpose of efficiently creating and managing the production data to be used for placing electric and electronic components This system shall be used for this purpose only It shall not be used for any other purpose.” “Operation of the machine: The machine shall be operated by professional, specially trained operators It shall be operated by professional, specially trained operators For information regarding available training courses, please contact Panasonic Smart Factory Solutions Co., Ltd., Sales company or Sales agent.” Warning Do not operate the machine without receiving special training Risk of injury due to improper operation Prohibited ●About training, conduct in your company or contact us For machine training in Europe, you may contact Panasonic Industry Europe: Panasonic Industry Europe GmbH FA Division Robert-Koch-Strasse 100, 85521 Ottobrunn Germany Phone number: 0049-(0)89-453541192 EJS9AE-BP-03N-10 Page NPM-DGS NPM-DGS User License Agreement This is the Agreement between the users and us related to Programming Terminal Support System NPM-DGS The product includes the software of the computer, relative media, (CD-ROM or floppy disk, etc.), and the printed materials as instruction manuals We regard user’s installation or use of this software as their approval of the restriction based on the terms and conditions of this Agreement If you have any disagreement with it, please return the software to the sales agent where you got it, before use The software is reserved by the Copyright Laws, International Copy Right Treaties, etc The software is to be permitted, but its right is not transferred to others License Grant and Limitations The users are permitted to get the following rights in this Agreement The users can install the software to the only specified computer and use For installing it to several computers, it is necessary to get the same number of licenses as them The software cannot be used for several computers on the same network server at the same time For using it for several computers, it is necessary to get the same number of licenses as them Reverse engineering, disassembling, and decompiling of the software are forbidden This Agreement also includes the license of other company’s software which is constructed in this software The software cannot be divided for using for other computer The software is to be updated with older version one simultaneously and also used together The License of the software is effective in older version software, too (The new version software itself does not constitute the granting of the license.) The software cannot be lent nor rented The License of the software shall not be to apply for lending the instruction manuals Product configuration This product is configured by the following types of software Software independently developed by Panasonic Smart Factory Solutions Company of America and Panasonic Smart Factory Solutions Co., Ltd SharpZipLib to which GNU General Public License applies Regarding software that a user license is agreed based on the above For conditions of software use, please see the URL below http://www.icsharpcode.net/opensource/sharpziplib/ For conditions of GNU General Public License use, see the URL below http://www.gnu.org/licenses/gpl.html • This software is distributed in the hope that it will be useful by itself, but without warranty of any kind, either express or implied, including but not limited to any warranties of “merchantability” or “fitness for a particular purpose” • To acquire the source code if this software, access the URL below http://www.icsharpcode.net/OpenSource/SharpZipLib/Download.aspx Page EJS9AE-BP-03N-10 NPM-DGS Registered trademarks and/or trademarks Registered trademarks and/or trademarks mentioned herein are as follows Microsoft, Windows, Windows 7, Windows 8, Windows 8.1, Windows 10, Windows Server 2008 and Windows Server 2012 are registered trademarks of Microsoft Corporation in the United States and/or other countries The official name of Windows is Microsoft® Windows® operating system. The official name of Windows is Microsoft® Windows® operating system. The official name of Windows 8.1 is Microsoft® Windows® 8.1 operating system. The official name of Windows 10 is Microsoft® Windows® 10 operating system. The official name of Windows Server 2008 is Microsoft® Windows® Server 2008 operating system. The official name of Windows Server 2012 is Microsoft® Windows® Server 2012 operating system. The proper product name of Windows is Microsoft® Windows® operating system Other product and company names mentioned herein may be either registered trademarks or trademarks of their respective companies EJS9AE-BP-03N-10 Page NPM-DGS Organization of manuals Organization of instruction manuals This system includes the following manuals Each of those manuals is designed for the purpose of a work Refer to a manual suit for the purpose of a work you will perform Manual type Explanation Programming manual (1/3), (2/3), (3/3) This manual explains how to install and how to create the production data of this system Recognition optional data This manual explains how to create component recognition data 2D inspection editor This manual explains how to create each data of post-placement inspection, pre-placement inspection and inspection after printing Gerber converter This manual explains how to create the inspection data after printing by using the gerber data SP data editor This manual explains how to create the data for a printer Offline Camera Unit (Option) The manual explains how to create the part recognition data and how to perform the part recognition test using an offline camera unit Page EJS9AE-BP-03N-10 NPM-DGS Wording in context How to read operating instructions Description depends on the page; however, it is constructed basically as follows 2.4.1 PCB Information Choose [Modify] [Edit Top Side Panel Information] on the menu bar, or double-click the PCB The window opens On-screen items may vary according to options etc Explanation Title Operation step number Corresponds to the arrow number in a red frame on the screen Actual operation Describes the effect produced by the operation Describes the supplementary explanation. Symbols used in this manual In this manual, the following expressions and symbols are used for description Symbol Explanation Symbol Explanation Shows a reference item Shows an operation flow This shows the part to be clicked on Screen name Shows a screen name [Button] This shows the part to be double-clicked on EJS9AE-BP-03N-10 Shows a button or a menu “Message” Shows a message on the screen ‘Item’ Shows an item text on the screen Page NPM-DGS System requirements Hardware Item Main body CPU Motherboard Serial I/O Graphics board Memory Internal storage Optical drive Card slot Keyboard Mouse Monitor Printer Network card Uninterruptible power supply (UPS) Page Standards Specifications IBM PC/AT-compatible machine A desktop PC is strongly recommended Class Indispensable Intel® Core™ Duo E6700 equivalent or greater (If it is Ver08.00.00 or later, Intel® Core™ i5-2430 equivalent or greater is recommended) When AM-LNB is installed, Intel® Core™ i5-2430 equivalent or greater is necessary Fully compatible with IBM Fully compatible with IBM SXGA or higher (Display color: 65536 or more) Desktop area: 1280 x 1024 dots or higher GB or more (If it is Ver08.00.00 or later, GB or higher is strongly recommended.) When AM-LNB is installed, GB or higher is necessary 20 GB or more of available space (NTFS file system) (If it is Ver08.00.00 or later, an empty capacity of at least 120 GB is strongly recommended.) When AM-LNB is installed, an empty capacity of at least 120 GB is necessary DVD drive 4x or faster (Used for installation) SD memory card reader (External device available) (Necessary when loading production data with the equipment.) Japanese version: 106 keyboard English version: 101 keyboard Supported by your OS as standard SXGA or higher ready Supported by your OS PostScript-ready product recommended 100BASE-T network card A network card for 1000BASE-T is recommended for transferring inspection images of the LWS editor Supported by your OS as standard Recommended Indispensable Recommended Indispensable Recommended EJS9AE-BP-03N-10 NPM-DGS Software Item OS Support Language Framework DBMS (Data Base Management System) Java Runtime Environment (JRE) Virus check Standards Specifications Class Microsoft® Windows® 10 Pro (32 bit / 64 bit version) Indispensable Microsoft® Windows® 8.1 Pro (32 bit / 64 bit version) Microsoft® Windows® Pro (32 bit / 64 bit version) Microsoft® Windows® Professional (32 bit / 64 bit version) SP1 or later Microsoft® Windows Server® 2012 (32 bit / 64 bit version) Microsoft® Windows Server® 2012 R2 (64 bit version) Microsoft® Windows Server® 2008 R2 SP1 (32 bit / 64 bit version) or later English, Chinese, Japanese Microsoft® Net Framework 3.5 Microsoft® SQL Server® 2016 SP1 (64 bit version) Microsoft® SQL Server® 2014 SP1 (32 bit / 64 bit version) Microsoft® SQL Server® 2012 SP1 (32 bit / 64 bit version) Microsoft® SQL Server® 2008 R2 SP2 (32 bit / 64 bit version) Version Updata 22 or later (32 bit / 64 bit version) Virus Buster™ Program version 7.0 or later Recommended NOTICE The hardware/OS should be prepared and installed on your own Use the default settings of your OS for font, time, date, color, and others A sudden PC-power down may result in data losses A proper shutdown is necessary The use environment conforms to that of your hardware Software names in the descriptive texts of this document will be expressed as follows; Expression in the text Software name Windows 10 Microsoft® Windows® 10 Pro (32 bit / 64 bit version) Windows 8.1 Microsoft® Windows® 8.1 Pro (32 bit / 64 bit version) Windows Microsoft® Windows® Pro (32 bit / 64 bit version) Windows Microsoft® Windows® Professional (32 bit / 64 bit version) SP1 or later Windows Server 2012 Microsoft® Windows® Server® 2012 or later Windows Server 2008 Microsoft® Windows® Server® 2008 R2 or later Net Framework 3.5 Microsoft® Net Framework 3.5 SQL Server 2016 Microsoft® SQL Server® 2016 SP1 (64 bit version) SQL Server 2014 Microsoft® SQL Server® 2014 SP1 (32 bit / 64 bit version) SQL Server 2012 Microsoft® SQL Server® 2012 SP1 (32 bit / 64 bit version) SQL Server 2008 Microsoft® SQL Server® 2008 R2 SP2 (32 bit / 64 bit version) EJS9AE-BP-03N-10 Page NPM-DGS Specifications Basic specifications Number of machines Parts library Placement points Maximum: 1000 machines (Number of machines registered in the system Maximum: 30 machines per line Maximum: 100000 data (number of data registered in the system) Maximum: 10000 points per PCB Maximum: 100000 points per number of PCBs allowed for optimization (Data creation job) Number of patterns (blocks) Maximum: 1000 patterns per PCB Number of marks being set Maximum: 1000 data (number of data registered in the system) Maximum: 1000 points per PCB (number of bad marks being set) Number of PCBs allowed for optimization Maximum: 64 PCBs 1: It includes placement coordinates, recognition mark coordinates bad mark coordinates and PCB warpage measurement points Please consult us for the mixed line with the CM / DT machines 2: If PCB warpage measurement is included, the maximum shall be 100 patterns per machines 3: Master bad marks and group marks are excluded License is required per machine For use environment, it complies with hardware use environment Page 10 EJS9AE-BP-03N-10 NPM-DGS Recognition Option Data 4.8 Recognition Result Change 4.8.7 Lead Detection Window Width Setting Box Type Lead Component Ball Type Lead Group Multiple Setting OK 3D Irregular-Shaped Component You can change the lead detection window width When more than one lead group exists, it can be specified for each lead group Description For components that have four or more leads per side, use this to change the lead arrays detection width 1 Set each item Explanation a) Window width Enter the width of detection window a 2 Click [Apply] Parts-R040507S-01E03 Accept the settings Page 4-60 EJS9AE-MB-04X-09 NPM-DGS Recognition Option Data 4.8 Recognition Result Change 4.8.8 Lead height Measurement Position Box Type Lead Component Ball Type Lead Group Multiple Setting OK 3D Irregular-Shaped Component You can change the position where the lead height is measured When more than one lead group exists, it can be specified for each lead group Description For components that have four or more leads per side, use this to change the point for measuring the lead height with the 3D sensor 1 Set each item Explanation a) Detection position In ‘Distance from Lead Tip (A),’ enter the distance from the lead tip for the range where the height is measured In ‘Width for Measurement (B),’ enter the range where the height is measured a Parts-R040508S-01E03 Click [Apply] Accept the settings EJS9AE-MB-04X-09 Page 4-61 NPM-DGS Recognition Option Data 4.9 Others 4.9 Others 4.9.1 Controlling 3D Sensor Box Type Lead Component Ball Type Component Multiple Setting OK 3D Irregular-Shaped Component You can set the laser power and threshold values (minimum light quantity) of 3D sensor Description Setting laser power and threshold values (minimum light quantity) eliminates troubles on image such as threading or filled up lead spaces which may occur with mirror-like leaded components or components with lead for Pb-free solder Depending on the component (its surface condition or shape), noises may not be deleted a b Set each item Explanation a) Laser Power In ‘Laser Power,’ set the range 64–255 In ‘Threshold,’ set the range 0–800 However, if set to ‘0,’ each of them is handled as a standard value (The standard value for laser power will be 192.) The reference threshold values are as follows Use them for reference when changing the threshold values 1) BGA/CSP : 50 2) QFP : 300 For details, see “Laser power and threshold values (Minimum light quantity) setting” on the next page c Parts-R040601S-01E01 b) 90/90 This is used to set new ‘Laser Power’ and ‘Threshold’ for the recognition of 90° and 90° c) PSD control Choose ‘15°’ or ‘35°’ Click [Apply] Accept the settings Page 4-62 EJS9AE-MB-04X-09 NPM-DGS Recognition Option Data 4.9 Others Laser power and threshold values (Minimum light quantity) setting The 3D sensor emits laser to the component and measures the reflection to recognize the component When the component image includes noises as shown below, a recognition error may result Filled up lead spaces Threading These phenomena occur with components having mirror-like leads or leads for Pb-free solder, which have higher laser reflectance Respond to the phenomena by setting the laser power to 128 Image quality will be improved if the laser power is set to 128 Laser power: Standard Laser power: 128 Laser power: Standard Laser power: 128 When the laser power is lowered, the threshold value (minimum light quantity) may need to be modified for recognizing dark components Decrease the threshold value (minimum light quantity) if the leads appear to be hollowed or vermiculated, or increase it if some objects appear where no leads exist or if the leads appear to be thicker The required threshold value (minimum light quantity) depends on the condition of the leads Set the appropriate value seeing the images below Increase threshold values (minimum light quantity) Lead space filled up EJS9AE-MB-04X-09 Decrease threshold values (minimum light quantity) Proper image Inside of leads appear to be missing Page 4-63 NPM-DGS Recognition Option Data 4.9 Others 4.9.2 Display Estimated Results Box Type Lead Component Ball Type Component Multiple Setting OK 3D Irregular-Shaped Component You can receive simple supports Description This is set to receive simple supports such as the display of shape data a Set each item Explanation a) Graphic data To display the taught graphic data, check this off b c b) Numerical display of result To display the result numerically, check this off Parts-R040602S-01E02 c) Data transfer To save a normal end image to the error history image, check this off Click [Apply] Accept the settings Page 4-64 EJS9AE-MB-04X-09 NPM-DGS Recognition Option Data 4.9 Others 4.9.3 Clipping level, 2D Sensor Box Type Lead Component Ball Type Component Multiple Setting OK 3D Irregular-Shaped Component You can change the clipping level of 2-dimensional image Description This is set when you want to remove low-intensity noises around a component This option is available only when the line camera is installed 1 Set each item Explanation a) Clipping level Enter the clipping level a 2 Click [Apply] Parts-R040603S-01E01 Accept the settings EJS9AE-MB-04X-09 Page 4-65 NPM-DGS Recognition Option Data 4.9 Others 4.9.4 Clipping level, 3D Sensor Box Type Lead Component Ball Type Component Multiple Setting OK 3D Irregular-Shaped Component You can change the clipping level of 3-dimensional image Description This is set when you want to remove low noises around a component 1 Set each item Explanation a) Clipping level Enter the clipping level a 2 Parts-R040604S-01E00 Page 4-66 Click [Apply] Accept the settings EJS9AE-MB-04X-09 NPM-DGS Recognition Option Data 4.9 Others 4.9.5 Image Reverse Flag Box Type Lead Component Ball Type Component Multiple Setting OK 3D Irregular-Shaped Component You can configure an image to capture Description This is set when you want to choose either positive or negative image when capturing 1 Explanation a) Positive / Negative Choose ‘Positive image’ or ‘Negative image’ a Parts-R040605S-01E01 Set each item Click [Apply] Accept the settings EJS9AE-MB-04X-09 Page 4-67 NPM-DGS Recognition Option Data 4.9 Others 4.9.6 Block Match Recognition Box Type Lead Component Ball Type Component Multiple Setting OK 3D Irregular-Shaped Component You can configure the setting for block match recognition Description This is set when you wish the recognition by matching the registered image data For the block match recognition, the operation flow on the machine when teaching is carried out is as follows: Open the component recognition teaching screen Specify the center of component Set the points to recognize Set the area of the image to recognize Set the area to recognize, and change to the next block Configure the skip setting Set the skip value Check the image The recognition is carried out 10 Teaching is complete Explanation a) Block match recognition If the part is already taught on machine and also bitmap images are stored in database, the check box of ‘Already Taught’ is checked a Parts-R040606S-01E01 Set each item Click [Apply] Accept the settings Page 4-68 EJS9AE-MB-04X-09 NPM-DGS Recognition Option Data 4.9 Others 4.9.7 Round Part Adjacent Pickup Size Extension Setting Box Type Lead Component Ball Type Component Multiple Setting OK 3D Irregular-Shaped Component Size of a component which can be picked up is changed according to a round component Description When a component shape is rounded, its size is extended for judging nozzle pickup so that it does not effect on picking up components of adjacent nozzles Choose ‘Round Part Adjacent Pickup size extension setting’ from ‘Available Option’ Click [Add] a Round Part Adjacent Pickup size extension setting is added After added, save the component editor as well as other options Parts-R040907S-02E00 Parts-R040907S-03E00 EJS9AE-MB-04X-09 Page 4-69 NPM-DGS Recognition Option Data 4.9 Others 4.9.8 Part Outline Positioning Mode Specification Box Type Lead Component Ball Type Component Multiple Setting OK 3D Irregular-Shaped Component You can position a part only using outline information Description This is specified when only outline information is used for part positioning Explanation a) Recognition method Select the part positioning method a Parts-R040908S-00E02 Page 4-70 Set each item Click [Apply] Accept the settings EJS9AE-MB-04X-09 NPM-DGS Recognition Option Data 4.9 Others 4.9.9 Polarity Check with Correction Mount Box Type Lead Component Ball Type Component Multiple Setting OK 3D Irregular-Shaped Component You can set a corrected package angle for re-recognition during polarity check Description When a recognition error is introduced by a polarity-checkable component, the package angle is adjusted to a specified package angle and the component will be re-recognized at the specified package angle The component will be mounted at a corrected angle in the absence of a re-recognition error Set each item Explanation a) Function Enable Settings Select the re-recognition method for an error that has arisen during a polarity check • No Re-recognition No re-recognition is performed in the event of an error • Rotate part 180 degrees and re-recognize A 180-degree correction is made to the package angle to re-recognize the component • Rotate part 90 / 180 / 270 degrees and re-recognize Corrections are made to the package angle in increments of 90 degrees to re-recognize the component • Rotate part 45 degrees and re-recognize Corrections are made to the package angle in increments of 45 degrees to re-recognize the component a Parts-R040909S-01E01 Click [Apply] Accept the settings EJS9AE-MB-04X-09 Page 4-71 NPM-DGS Recognition Option Data 4.9 Others = MEMO = Page 4-72 EJS9AE-MB-04X-09 Notice The contents of this document are subject to change without prior notice COMMOE-BC-18F-00 ◍ Company and product names described in this document are trademarks or registered trademarks of their respective companies ◍ Some of our products fall under the export control items (or technologies) established in the Foreign Exchange and Foreign Trade Act When exporting (or providing technologies overseas), please check its legal restrictions and be sure to take necessary procedures such as to obtain the export permission 4-1-62 Minoshima, Hakata-ku, Fukuoka City, Fukuoka, Japan Phone number: +81-92-477-1205 Fax number: +81-92-477-1664 © Panasonic Smart Factory Solutions Co., Ltd 2018 Unauthorized copying and distribution is a violation of the law Printed in Japan ... this recognition option data as the need arises 1.1 Recognition Data Creation Outline 1.2 How to Open the Component Recognition Data Creation Screen COMPONENT DETAILED OPTION SHAPE OPTION RECOGNITION. .. NPM-DGS Recognition Option Data 1.1 Recognition Data Creation Outline 1.1 Recognition Data Creation Outline 1.1.1 Component Recognition of NPM Applicable components NPM has adopted the recognition. .. NPM-DGS Recognition Option Data 1.2 How to Open the Component Recognition Data Creation Screen h [Shape Options] or You can specify the shape options i [Vision Options] or You can specify the recognition