Operating Instructions Maintenance Confirmation Production Modular Overview Model No replacement Calibration Installation Others Reference Thank you for purchasing a Panasonic brand equipment ●Be sure to read the Operating Instructions for proper and safe usage ●Before placing the machine in service, be sure to read the Safety precautions ●Please keep these operating instructions for future reference Consumable parts Operating Instructions Replacement Production Modular Periodic maintenance NPM-W NM-EJM2D NM-EJM2D-MA NM-EJM2D-MD NM-EJM2D-A NM-EJM2D-D N7201A459E10 NPM–W S-2 EJM2DE-FC-01M-00 Use of this equipment About this equipment ●This equipment is designed and manufactured to be used for electrical component mount on PCBs or similar boards It should not be used for any other purpose ●This equipment requires board handling equipment, i.e conveyors, at the entrance and exit side of the machine For proper operation ●This machine should only be operated by operators who have received and completed a dedicated training curriculum ●This machine should not be operated by persons that have not received any formal training ●For information regarding available training courses, please contact Panasonic Factory Solutions Co., Ltd or Panasonic Factory Solutions Europe For Service and Supply of Spares in Europe Manufactured by : Panasonic Factory Solutions Co., you may contact Panasonic Europe: Ltd Continental Europe 1375 Kamisukiawara, Showa-cho, Nakakoma-gun, Panasonic Factory Solutions Europe Yamanashi , Japan Winsbergring 15 TEL: 81-55-275-6223 22525 Hamburg Germany FAX: 81-55-243-4972 Phone number:0049-(0)40-85386-321 Fax number:0049-(0)40-85386-332 United Kingdom Panasonic Factory Solutions Europe Panasonic House, Willoughby Road Bracknell, Berks RG12 FP Phone number:0044-(0)1344-853267 Fax number:0044-(0)1344-425970 Contents of CE Declaration of Conformity The following information applies to equipment to which the CE label is affixed (Manufacturer) Panasonic Factory Solutions Co., Ltd 2-7, Matsuba-cho, Kadoma, Osaka 571-8502 Japan (Product) Production Modular (Trade Name) Panasonic (Model ID) NPM-W (Model No.) NM-EJM2D,NM-EJM2D-MA, NM-EJM2D-MD,NM-EJM2D-A,NM-EJM2D-D (Statement) The object of the declaration described above is in conformity with the requirements of the following EU legislations and harmonized standards: NPM–W (Council directive) Machinery Directive: 2006/42/EC EMC Directive: 2004/108/EC (Harmonized standards) EN ISO 12100-1:2003 +A1:2009 EN ISO 12100-2:2003 +A1:2009 EN 60204-1:2006 +A1:2009, EN 61000-6-4:2007, EN 61000-6-2:2005 (Authorized Representative in EU) Panasonic Testing Centre Panasonic Marketing Europe GmbH Winsbergring 15, 22525 Hamburg, F.R Germany S-3 EJM2DE-BP-01N-00 Equipment notifies you of the time for maintenance! Cleaning Checking Periodic cleaning Confirmation of tasks Occasional cleaning when it gets dirty Maintenance tasks (Equipment may malfunction when unclean.) Update history Greasing Correct amount of grease in the appropriate locations Proper application and handling to avoid harm to body and prevent risk of fire Exchanging Regularly replace the consumable parts Use the specified parts Proper disposal and recycle NPM–W S-4 EJM2DE-BP-03N-00 Flashing greencolored message indicates the time for periodic inspections Organization of Manuals Preparation and how to use ■Operating Procedure (When 80% of the maintenance cycle duration has passed) Describes overall operating procedure from production preparation including material setting to data creation and modification Required checks and cleaning ■Maintenance Describes contents of regularly required checks, adjustments and cleaning including procedures to exchange consumable parts Getting help ■ Troubleshooting Describes errors or problems that may occur on the equipment and associated countermeasures ●Please note that contents of this manual are subject to change without notice ●Options of this equipment are outlined in a different manual Related Documentation ●Parts List (Mechanical and Electrical wiring) ●Wiring Diagram NPM–W S-5 EJM2DE-BP-03N-00 How to read operating instructions… Easy-to-find Titles / Tag headlines/ Page number Title Major classification number Minor Classification Number Operating Operating procedure procedure 2-4-1 2-3-1 Middle classification number Preparations before production Minor classification title Preparations of the tray feeder Middle classification title ●When followed by the same title Tag headlines Preparation Page number - -1 - Major・middle・minor classification number Major classification title When multiple pages have the same title ■About reference (→P - -1 ) Reference number Symbol to show reference NPM–W S-6 EJM2DE-BP-04N-00 Visual procedure/operation by reading Operating procedure Operation button Contents of operation SERVO Detach the feeder cart (→P.3-2) ENABLING ON Operation switch Shows to turn in the direction of the arrow Indicates to draw out to the arrow direction Shows to push another switch or button while holding down the ENABLING switch (Position of switches may vary) NPM–W S-7 EJM2DE-BP-04N-00 How to read operating instructions… Visual procedure/operation by reading Operation mode button, press the button that shows each level of operation Operation procedure A Shows to push the operation button Shows to push another button while holding down the ENABLING switch + (Completes continuous preparation.) Shows the operation results A Run Results ● Homing axis Screen explanation Remarks NPM–W Terms used in the button on the screen may differ from the ones in explanation S-8 EJM2DE-BP-04N-00 Table of Contents Confirmation 11 -1 -2 -3 -3-1 -3-2 -3-3 -4 -5 -6 -7 -8 -9 -10 -10-1 -10-2 -10-3 NPM–W S-9 Safety precautions Warning labels Safety management Safety switches / Key management / Maintenance placard Stopping specifications when coupled Connecting a device or a conveyor prepared by customer Precautions Handling the SD card and the serial number plate Disposing the gas spring Disposal or recycling of components containing mercury Handling the used battery Repairs on or disposal of linear motors Component names Appearance diagram/Operating units Operation switch Main units EJM2DE-CT-01N-00 Overview Tasks related to maintenance NPM–W -1 -1-1 -1-2 -1-3 -1-4 -1-5 -1-6 -1-7 Overview Maintenance overview Periodic inspection items by cycle Periodic inspection items by unit Periodic inspection items by applying grease Consumable parts Periodic inspection points by unit Component exchange due to limited-life -1 -2 Greasing -3 Detaching and attaching the feeder table cover S-10 How to handle the feeder cart (feeder cart: option) EJM2DE-CT-01M-00 Material safety data sheet (MSDS) (LCG100) Maintenance 15-2 Stability and reactivity Stability Reactivity Stable at a room temperature and a regular pressure May react if making contact with strong oxidizing agent Conditions to avoid Avoid contact with strong oxidizing agent Hazardous decomposition products Monoxide or other gas may be generated by combustion, etc Toxicological information ■Acute toxicity Mineral oil Oral Rat LD50 5g/kg or more (Estimation) Local effects Repeated or prolonged exposure of skin, eyes or mucous membrane may cause damage No effective data currently available No effective currently available Sensitization Carcinogenicity Mineral oil ■Carcinogenicity Mineral oil Synthetic oil, additive and others Mutagenicity Teratogenicity Generative toxicity Others NPM–W The OSHA evaluation says 'the mineral oil used for this product is highly refined mineral oil and is classified into IARC Group (Cannot be classified as human carcinogen) The UE evaluation says 'it is not necessary to apply the carcinogen category to the mineral oil used for this product.' No effective data currently available No effective data currently available No effective data currently available No effective data currently available If ingested, symptoms such as diarrhea and vomiting may appear In case of skin contact, inflammation may appear In case of eye contact, inflammation may appear If inhaling mist or vapor, you may feel sick 15-2-4 EJM2DE-MB-15M-00 Disposal consideration Waste of residues Contaminated containers and packaging Incineration The residual waste is disposed of by business entities, industrial waste disposal corporations authorized by the prefecture or the local municipal entities that dispose of industrial waste Since residual waste is regulated as industrial waste by the 'legislation for waste disposal and cleaning', they must not be buried or disposed of illegally After emptying the case of its contents thoroughly, dispose of it as industrial waste in the same way as residual waste Waste must be incinerated at a safety place, using a method free from possibility of combustion or explosion that may pose a danger to others In addition, it must be confirmed by a person directly that incineration has finished safety It must be confirmed that burnt residue is lower than the standards stipulated by 'the enforcement ordinance of the legislation for waste disposal and cleaning.' Ecological information Mobility Residual/Biodegradability Bioaccumulation Biotoxicity From the viewpoint of physical and chemical characteristics, this product can move into air, water and soil No effective data currently available No effective data currently available No effective data currently available Transport information United Nations category United Nations code Not hazardous according to United Nations designations Not hazardous according to United Nations designations ■Domestic regulation Container Container label Load method Road legislation Sea legislation Air transportation Transportation safety measures and conditions NPM–W Not hazardous according to the fire defense legislation Use a container complying with 'Article 3-2 of the separate volume of rules and regulation of hazardous product' No regulation There must be little friction or movement of containers while being transported The height of the containers piled up must be 4m or less while being transported They must not be loaded together with Category-1 hazardous products or Category-6 high-pressure gas Not hazardous according to the road legislation Not hazardous according to the sea safe legislation Not hazardous according to the air legislation Confirm that the containers are not damaged, corroded or leaking before transporting them Load them so that they will not fall down, drop, or be damaged and so that the load will not collapse There must be little friction or movement of containers while being transported Comply with the applicable laws when packaging, containing, labeling and transporting 15-2-5 EJM2DE-MB-15M-00 Reference Surface transportation Maintenance 15-2 Material safety data sheet (MSDS) (BARRIERTA IEL/V ) Oil name: BARRIERTA IEL/V Manufactured by: NOK Kluber Co., LTD First aid measures Eye contact Immediately wash eyes with clean water for at least 15 minutes and get medical attention Skin contact Remove contamination immediately and rinse with water and soap Get medical attention as necessary if symptoms such as inflammation and pain appear Inhalation For large amount of inhalation, immediately remove to fresh air and keep the person warm and resting Get medical attention as necessary For irregular breathing or stopped breathing, give rescue breathing Ingestion Do NOT induce vomiting Get medical attention immediately Fire fighting measures Extinguishing method 1.The product is nonflammable But if exposed to a high temperature, it produces harmful cracked gas So, in case of fire in its immediate surroundings, move it promptly and extinguish the fire 2.Fire fighting operations should be initiated from the windward side, wearing proper protective equipment 3.Sprinkle the surrounding machines with water to cool them Extinguishing agent Dry chemical powder, foam, carbon dioxide, fog, etc are effective Accidental release measures Handling method 1.Remove immediately possible ignition sources, hot products and inflammable materials from the area, and stop a leak from a leakage spot as quick as possible 2.Clean off or absorb it with any of scoops , shovels, a lint free cloth , drying sand and so forth, and be careful not to drain the leaked product into rivers and drainage channels by, for example, using a suitable container for collecting it 3.When collecting , wear proper protective equipment (glove, protective mask, glasses, goggle and so forth) Handling and storage Handling method 1.Do not heat above 280ºC or not smoke with the fingers stained by the product 2.Exposure of skin or mucous membrane and the inhalation of mist may cause health problems So avoid direct contact when possible 3.As a rule, handle the product at normal temperature, and then be careful not mix in water, impurities and the like Storing 1.Avoid direct sunlight and store oil in a ventilated space 2.Exposure of skin or mucous membrane and the inhalation of mist may cause health problems So avoid direct contact when possible 3.As a rule, handle the product at normal temperature, and then be careful not mix in water, impurities and the like NPM–W 15-2-6 EJM2DE-MB-15M-00 Disposal consideration Disposal method 1.Have it disposed of by industrial waste disposal corporations authorized by your governor or local public entity Also, dispose waste properly according to the laws and regulations 2.Because this product generates corrosive, harmful gas if incinerated, incinerate at an acid-proof incinerator that has equipment for safety disposal Reference NPM–W 15-2-7 EJM2DE-MB-15M-00 Material safety data sheet (MSDS) (Touch lube) Maintenance 15-2 Oil name: Touch lube Manufactured by: Panasonic Factory Solutions, Co., Ltd First aid measures Inhalation Immediately remove to fresh air and keep the person resting Get medical attention as necessary Skin contact Rinse with water and soap Eye contact Immediately wash eyes with plenty of running water and get medical attention Ingestion Get medical attention immediately Fire fighting measures Extinguishing agent Powder, carbon dioxide gas, bobble, dried sand Extinguishing method Keep ignition sources away from fire origin, and extinguish it with the aid of extinguishing agent The use of water is dangerous due to the possible fire spread Accidental release measures Removal method Absorption removal by using dirt, sand., sawdust, a lint free cloth, etc Handling and storage Handling Keep away from fire Prevent leakage Do not generate steam unnecessarily Ventilate well It is preferable to wear protective equipment Storage Appropriate storage conditions Avoid direct sunlight Do not move close to high-temperature objects Do not store in places where the temperature is above 40℃ Exposure controls Controlled concentration Tolerated concentration Personal protection equipment No data available No data available Not indispensable from a practical standpoint Physical and chemical properties Appearance semi-transparent ginger liquid Oder Mixed order Ratio 0.846 NPM–W 15-2-8 EJM2DE-MB-15M-00 Hazards information Flash point Ignition point 83ºC (Quoting Isoparaffin flash point ) 335ºC (Quoting Isoparaffin ignition point) Ecological information No data available Transport information Cautions Keep away from fire Avoid rough handling so as to prevent damage to container Avoid direct sunlight Disposal consideration Waste of residues Before disposing, release gas in the open air without any fire around Keep pressing the button until the blowing sound stops Contaminated containers and packaging Contact a specialized waste disposal contractor to dispose of waste liquid Reference NPM–W 15-2-9 EJM2DE-MB-15M-00 Maintenance 15-2 Material safety data sheet (MSDS) (FL100) This [Material safety data sheet] is described based on information provided by the oil manufacturer Oil name: FL100 Manufactured by: SUMICO LUBRICANT CO., LTD FIRST-AID MEASURES Inhalation Remove victim to fresh air and keep at rest in a position comfortable for breathing Call a physician if you feel unwell Skin Wash with plenty of soap and water Call a physician if you feel unwell Eye Immediately flush eyes with plenty of water for at least 15 minutes Call a physician Ingestion Rinse mouth Do not induce vomiting Call a physician FIRE-FIGHTING MEASURES Extinguishing Media Dry chemical, carbon dioxide(CO2), and foam Specific Fire Fighting On small fires use carbon dioxide (CO2) or dry chemical On large fires use dry chemical or foam Do not approach containers suspected to be hot May emit poisonous fumes or corrosive fumes Protection for Fire-fighter Wear full body protective clothing with breathing apparatus NPM–W 15-2-10 EJM2DE-MB-15M-00 ACCIDENTAL RELEASE MEASURES Personal Precautions Ventilate well indoor untill disposal is finished Wear protective equipments in case of operation Environmental Precautions Avoid release to the environment Methods for Cleaning Up Remove potential ignition source in vicinity as soon as possible Prepare extinguishing agent Prevent leakage by enclosing with nonflammables and collect into empty container by scoop or the like HANDLING AND STORAGE Handling Storage Fire prohibited strictly Keep away from sources of ignition Store in a tightly closed container Store in a cool, dry, well-ventilated area away from incompatible substances Separate from oxidizing materials Store in a tightly closed container 15-2-11 Reference NPM–W Do not breathe vapor or mist Do not get in eyes, on skin, or on clothing Wear protective equipments when risk of exposure occurs Use in a well ventilated area Use spark-proof tools and explosion-proof equipment Keep away from heat, spark and flames Fire prohibited strictly After handling, wash well hands and face and rinse your mouth Do not eat, drink or smoke during work Avoid physical damage to containers Keep containers securely sealed when not in use To avoid sudden release of pressure, loosen closure cautiously before opening EJM2DE-MB-15M-00 Material safety data sheet (MSDS) (FL100) Maintenance 15-2 EXPOSURE/PERSONAL PROTECTION Engineering Controls Facilities storing or utilizing this material should be equipped with an eyewash facility and a safety shower Use adequate general or local exhaust ventilation to keep airborne concentrations below the permissible exposure limits Ventilation fans and other electrical service must be non-sparking and have an explosionproof design Exposure Limit Values Methyl fluoro butyl ethers:Not Established Ethene, 1,1,2,2-tetrafluoro-, homopolymer:Not Established Synthetic oil:Not Established Personal Protective Equipment Respiratory Protection In case of insufficient ventilation, wear suitable respiratory equipment Skin Protection Wear chemical protective gloves and protective clothing to prevent skin exposure Eye Protection Wear chemical worker's gogles PHYSICAL AND CHEMICAL PROPERTIES Physical State Liquid Color White Odour Slight odor pH Not available Boiling Point(℃) Not available Melting Point(℃) Not available Flash point(℃) Not available Auto-ignition Temperature(℃) Flmmability or Explosive Limits Not available Lower:Not available Upper:Not available Vapour Pressure (KPa) Not available Vapour Density Not available Relative density(g/cm3) 1.55 Solublity Insoluble in water Partition Coefficent: n-octanol/water Not available Decomposition Temperature(℃) Not available NPM–W 15-2-12 EJM2DE-MB-15M-00 STABILITY AND REACTIVITY Stability Stable under normal temperatures and pressures Conditions to Avoid Heat, flames, ignition sources and incompatibles Incompatible Materials Strong oxidizing agents, acids, alkalies Hazardous Decomposition Products Carbon monoxide, carbon dioxide and other oxidized substances TOXICOLOGICAL INFORMATIONT Acute toxicity (oral) Acute toxicity (dermal) Acute toxicity (inhalation: gas) Acute toxicity (inhalation: vapour) Acute toxicity (inhalation: dust,mist) Skin corrosion /irritation Serious eye damage / eye irritation Methyl fluoro butyl ethers Classification not possible Classification not possible Classification not possible Classification not possible Classification not possible Classification not possible Classification not possible Ethene, 1,1,2,2tetrafluoro-, homopolymer Classification not possible Classification not possible Classification not possible Classification not possible Classification not possible Classification not possible Classification not possible Synthetic oil Classification not possible Classification not possible Classification not possible Classification not possible Classification not possible Classification Classification not possible not possible Chemical name Respiratory /skin sensitizer Germ cell Carcinogeni Toxic to Specific mutagenicity -city reproduction target Organs /systemic toxicity following single exposure Specific target Organs /systemic toxicity following repeated exposure Aspiration hazard Methyl fluoro butyl ethers Respiratory sensitizer: Classification not possible; Skin sensitizer: Classification not possible Classification not possible Classification not possible Classification not possible Classification not possible Classification not possible Classification not possible Ethene, 1,1,2,2tetrafluoro-, homopolymer Respiratory sensitizer: Classification not possible; Skin sensitizer: Classification not possible Classification not possible Classification not possible Classification not possible Classification not possible Classification not possible Classification not possible Synthetic oil Respiratory sensitizer: Classification not possible; Skin sensitizer: Classification not possible Classification not possible Classification not possible Classification not possible Classification not possible Classification Classification not possible not possible NPM–W 15-2-13 EJM2DE-MB-15M-00 Reference Chemical name Material safety data sheet (MSDS) (FL100) Maintenance 15-2 ECOLOGICAL INFORMATION Chemical name Hazardous ｔ o the aquatic environment (Acute) Hazardous ｔ o the aquatic environment (Chronic) Methyl fluoro butyl ethers Classification not possible Classification not possible Ethene, 1,1,2,2tetrafluoro-, homopolymer Classification not possible Classification not possible Synthetic oil Classification not possible Classification not possible DISPOSAL CONSIDERATIONS Waste of residues Make consigning contracts with an authorized industrial waste management contractor for handling waste materials such as waste liquid or containers Effluents used for cleaning containers or equipment shall not be allowed to directly flow into drainageways Waste materials produced by effluent treatment or incineration equipment shall be treated according to the Waste Management and Public Cleansing Law or related regulations, or the authorized industrial waste management contractor When incinerating waste materials, toxic gas may be produced An appropriate incinerator equipped toxic gas removal equipment shall be used Contaminated containers and packaging When disposing of empty containers, remove all contents and handle by make consigning contracts with the authorized industrial waste management contractor TRANSPORT INFORMATION ■Domestic regulation Surface transportation Follow transport methods defined by Fire Service Act and Industrial Safety and Health Act Sea legislation Follow transport methods defined by Sewerage Act Air transportation Follow transport methods defined by Civil Aeronautics Act Export Applied to the (2) in Appended Table 1-16 of the Export Control Order ■International regulation UN Class Not determined UN No Not determined Packing Group Not determined NPM–W 15-2-14 EJM2DE-MB-15M-00 REGULATORY INFORMATION Not applicable Fire Service Act Non-hazardous products Industrial Safety and Health Act Article 57 (Hazardous Materials Requiring Notification): Not applicable Article 57-2 (Hazardous Materials Requiring Notification): Not applicable Ordinance on Prevention of Organic Solvent Poisoning: Not applicable (Pollutant Release and Transfer Register (PRTR) Not applicable Poisonous and Deleterious Substances Control Act Not applicable Water Pollution Control Act Order for enforcement of hazardous substances in article (Drainage standard) Fluorine and its compound(Methyl Fluorobutyl Ether) Except sea area: 8mg/L or less, Sea area: 15mg/L or less (F) Order for enforcement of hazardous substances in article (Drainage standard) Fluorine and its compound (Polytetrafluoroethylene) Except sea area: 8mg/L or less, Sea area: 15mg/L or less(F) Order for enforcement of hazardous substances in article (Drainage standard) Fluorine and its compound (Synthetic fluid) Except sea area: 8mg/L or less, Sea area: 15mg/L or less(F) Sewerage Act Order for enforcement of water quality standard substance in article (standard substances) Fluorine and its compound(Methyl Fluorobutyl Ether) Except sea area: 8mg/L or less, Sea area: 15mg/L or less(F) Order for enforcement of water quality standard substance in article (standard substances) Fluorine and its compound (Polytetrafluoroethylene) Except sea area: 8mg/L or less, Sea area: 15mg/L or less(F) Order for enforcement of water quality standard substance in article (standard substances) Fluorine and its compound (Synthetic fluid) Except sea area: 8mg/L or less, Sea area: 15mg/L or less(F) Law Relating to the Prevention of Marine Pollution and Maritime Disasters In Article 4, Lubricant oils prohibited drainage from vessels (Synthetic fluid) Act on the Evaluation of Chemical Substances and Regulation of Their Manufacture, etc (Article Chemical substances) Not applicable Waste Disposal and Public Cleansing Law Industrial waste OTHER INFORMATION References JIS Z 7250 GHS data-base (NITE) The information above is believed to be accurate and represents the best information currently available to us However, we make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we assume no liability resulting from its use Users should make their own investigations to determine the suitability of the information for their particular purposes In no event shall the company be liable for any claims, losses, or damages of any third party or for lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even if the company has been advised of the possibility of such damages NPM–W 15-2-15 EJM2DE-MB-15M-00 Reference High Pressure Gas Safety Act NPM–W 15-2-10 EJM2DE-MB-15M-00 NOTICE The contents of this document are subject to change without prior notification Some of our products fall under the export control items (or technologies) established in the Foreign Exchange and Foreign Trade Act When exporting (or providing technologies overseas), please check its legal restrictions and be sure to take necessary procedures such as to obtain the export permission When reselling or moving this equipment, please make sure to contact us, our sales subsidiaries or agents Panasonic Factory Solutions Co., Ltd 1375, Kamisukiawara, Showa-cho, Nakakoma-gun, Yamanashi , Japan Phone number: +81-55-275-6223 Fax number: +81-55-243-4972 © Panasonic Factory Solutions Co., Ltd 2012 Unauthorized copying and distribution is a violation of the law Printed in Japan ... contact Panasonic Factory Solutions Co., Ltd or Panasonic Factory Solutions Europe For Service and Supply of Spares in Europe Manufactured by : Panasonic Factory Solutions Co., you may contact Panasonic. .. coupled Internal opening sensor Extension conveyor External opening sensor NPM? ??W NPM- W A NPM- W B 1-3-2-1 Extension conveyor NPM- W C External opening sensor EJM2DE-SF-01N-01 Confirmation With three... specification NPM? ??W 1-2-1 EJM2DE-SF-01N-01 Confirmation ■Twin tray feeder Operator side PD0101M1 ■Single tray feeder Operator side PD0101M1 NPM? ??W 1-2-2 EJM2DE-SF-01N-01 Warning labels 1-2 Warning label ? ?NPM- W