INDUSTRIAL DIESEL ENGINE 4LE2 MODEL ©2003 ISUZU MOTORS LIMITED WORKSHOP MANUAL FOREWORD This Workshop Manual is designed to help you perform necessary maintenance, service, and repair procedures on ap.
INDUSTRIAL DIESEL ENGINE 4LE2 MODEL WORKSHOP MANUAL ©2003 ISUZU MOTORS LIMITED FOREWORD This Workshop Manual is designed to help you perform necessary maintenance, service, and repair procedures on applicable Isuzu industrial engines Information contained in this Workshop Manual is the latest available at the time of publication Isuzu reserves the right to make changes at any time without prior notice TABLE OF CONTENTS SECTION GENERAL INFORMATION SECTION ENGINE 27 SECTION LUBRICATING SYSTEM 79 SECTION COOLING SYSTEM 83 SECTION FUEL SYSTEM 89 SECTION TROUBLESHOOTING 101 SECTION SPECIAL TOOL 107 SECTION CONVERSION TABLE 109 GENERAL INFORMATION SECTION GENERAL INFORMATION TABLE OF CONTENTS CONTENTS PAGE GENERAL REPAIR INSTRUCTIONS NOTES ON THE FORMAT OF THIS MANUAL APPEARANCE MAIN DATA AND SPECIFICATIONS TIGHTENING TORQUE SPECIFICATIONS ANGULAR NUT AND BOLT TIGHTENING METHOD TIGHTENING TORQUE ON MAJOR COMPONENTS 11 GASKET LOCATION 17 MAINTENANCE 20 RECOMMENDED LUBRICATING OIL 25 GENERAL INFORMATION GENERAL REPAIR INSTRUCTIONS Before performing any service operation with the engine mounted, disconnect the grounding cable from the battery This will reduce the chance of cable damage and burning due to short circuiting Always use the proper tool or tools for the job at hand Where specified, use the specially designed tool or tools Use genuine ISUZU parts referring ISUZU PARTS CATALOG for the engines Never reuse cotter pins, gaskets, O-rings, lock washers, and self locking nuts Discard them as you remove them Replace them with new ones Always keep disassembled parts neatly in groups This will ensure a smooth reassembly operation It is especially important to keep fastening parts separate These parts vary in hardness and design, depending on their installation position All parts should be carefully cleaned before inspection or reassembly Oil ports and other openings should be cleaned with compressed air to make sure that they are completely free of obstructions Rotating and sliding part surfaces should be lubricated with oil or grease before reassembly If necessary, use a sealer on gaskets to prevent leakage Nut and bolt torque specifications should be carefully followed 10 Always release the air pressure from any machine-mounted air tank(s) before dismounting the engine or disconnecting pipes and hoses 11 Always check and recheck your work No service operation is complete until you have done this 12 Information contained in the “Main Data and Specifications” of the Workshop Manual and the Instruction Book may differ In this case, the information contained in the Instruction Book should be considered applicable NOTES ON THE FORMAT OF THIS MANUAL This Workshop Manual is applicable to the 4LE2 family of industrial diesel engines Unless otherwise specified, these engines have common parts and components as well as data and specifications Illustrations used in this Workshop Manual are based on the 4LE2 engines Find the applicable section by referring to the Table of Contents at the beginning of the Manual Common technical data such as general maintenance items, service specifications, and tightening torques are included in the “General Information” section Each section is divided into sub-sections dealing with disassembly, inspection and repair, and reassembly When the same servicing operation is applicable to several different units, the manual will direct you to the appropriate page For the sake of brevity, self-explanatory removal and installation procedures are omitted More complex procedures are covered in detail GENERAL INFORMATION Each service operation section in this Workshop Manual begins with an exploded view of the applicable area (Example) Major components Figures in parentheses “( )” show the order of disassembling or reassembling Water Outlet Pipe (5) Packing (6) Thermostat (7) Water pump ASM (8) Pulley; Fan (4) Spacer (2) Fan; Cooling (1) Belt; Fan (3) Fig Measurement criteria are defined by the terms “standard” and “limit” A measurement falling within the “standard” range indicates that the applicable part or parts are serviceable “Limit” should be thought of as an absolute value A measurement which is outside the “limit” indicates that the applicable part or parts must be either repaired or replaced Components and parts are listed in the singular form throughout the Manual GENERAL INFORMATION The following symbols appear throughout this Worshop Manual They tell you the type of service operation or step to perform Remove Adjustment Installation Cleaning Disassembly Important Operation Requiring Extra Care Reassembly Specified Torque (Tighten) Alignment (Marks) Special Tool Use Required for Recommended (Isuzu Tool or Tools) Directional Indication Commercially Available Tool Use Required or Recommended Inspection Lubrication (Oil) Measurement Lubrication (Grease) Sealant 10 Direction used in this Manual are as follows: Front The cooling fan side of the engine viewed from the flywheel Right The injection pump side of the engine Left The exhaust manifold side of the engine Rear The flywheel side of the engine Cylinder numbers are counted from the front of the engine The front most cylinder is No and rear most cylinder is No The engine’s direction of rotation is counterclockwise viewed from the flywheel GENERAL INFORMATION APPEARANCE MODEL 4LE2 (1) Left side view Fig (2) Right side view Fig GENERAL INFORMATION MAIN DATA AND SPECIFICATIONS MODEL 4LE2 Engine model(s) 4LE2 Item Type 4-cycle, verlical in-line, water cooled, OHV Timing drive system Gear drive No of cylinders - bore × stroke Displacement mm – 85 × 92 L (cid) 2.179 (133) Compression ratio 18.8 : Type of combustion Direct injection Overall length × width × height mm * 691 × 449 × 616 kg (lb) * 155 (342) (when at stop) * 14° Dry weight Fuel injection timing (BTDC) Firing order 1–3–4–2 Fuel Highspeed diesel fuel (SAE No.2) min-1 Idling speed Compression pressure Valve clearance (cold) mm (in) Valve operating timing * MPa(kg/cm2/psi) 850 (31/440) or more/250 min-1 Intake 0.4 (0.0157) Exhaust 0.4 (0.0157) Open (BTDC) 15° Close (ABDC) 29° Open (BBDC) 40° Close (ATDC) 16° Intake valve Exhaust valve Injection pump Bosch type Governor Mechanical type Nozzle Multi-hole type Injection pressure MPa(kg/cm2/psi) * 17.7 (180/2560) Oil pump Trochoid type Oil filter Cartridge type Lubricant capacity: In total L (qts) * About 8.7 (9.2) Generator output (V – A) * 12 – 35 (V – KW) * 12 – 2.0 Starter output (Note) These specifications may be subject to change without notice Figures in the column with an asterisk (*) are different for each machine Refer to the specifications provided by machine manufacturers GENERAL INFORMATION TIGHTENING TORQUE SPECIFICATIONS The tightening torque values given in the table below are applicable to the bolts unless otherwise specified STANDARD BOLT N·m (kgf·m) Bolt Identification Bolt Diameter × pitch (mm) M × 1.0 003.9 007.8 {00.4 00.8} 004.9 009.8 {00.5 01.0} M × 1.25 007.8 017.7 {00.8 01.8} 011.8 022.6 {01.2 02.3} 016.7 030.4 {01.7 03.1} M10 × 1.25 020.6 034.3 {02.1 03.5} 027.5 046.1 {02.8 04.7} 037.3 062.8 {03.8 06.4} 019.6 033.4 {02.0 03.4} 027.5 045.1 {02.8 04.6} 036.3 059.8 {03.7 06.1} M12 × 1.25 049.1 073.6 {05.0 07.5} 060.8 091.2 {06.2 09.3} 075.5 114.0 {07.7 11.6} * M12 × 1.75 045.1 068.7 {04.6 07.0} 056.9 084.4 {05.8 08.6} 071.6 107.0 {07.3 10.9} M14 × 1.5 076.5 115.0 {07.8 11.7} 093.2 139.0 {09.5 14.2} 114.0 171.0 {11.6 17.4} * M14 × 2.0 071.6 107.0 {07.3 10.9} 088.3 131.0 {09.0 13.4} 107.0 160.0 {10.9 16.3} * M10 × 1.5 M16 × 1.5 104.0 157.0 {10.6 16.0} 135.0 204.0 {13.8 20.8} 160.0 240.0 {16.3 24.5} * M16 × 2.0 100.0 149.0 {10.2 15.2} 129.0 194.0 {13.2 19.8} 153.0 230.0 {15.6 23.4} M18 × 1.5 151.0 226.0 {15.4 23.0} 195.0 293.0 {19.9 29.9} 230.0 345.0 {23.4 35.2} * M18 × 2.5 151.0 226.0 {15.4 23.0} 196.0 294.0 {20.0 30.0} 231.0 346.0 {23.6 35.3} M20 × 1.5 206.0 310.0 {21.0 31.6} 270.0 405.0 {27.5 41.3} 317.0 476.0 {32.3 48.5} * M20 × 2.5 190.0 286.0 {19.4 29.2} 249.0 375.0 {25.4 38.2} 293.0 440.0 {29.9 44.9} M22 × 1.5 251.0 414.0 {25.6 42.2} 363.0 544.0 {37.0 55.5} 425.0 637.0 {43.3 64.9} * M22 × 2.5 218.0 328.0 {22.2 33.4} 338.0 507.0 {34.5 51.7} 394.0 592.0 {40.2 60.4} M24 × 2.0 359.0 540.0 {36.6 55.0} 431.0 711.0 {43.9 72.5} 554.0 831.0 {56.5 84.7} * M24 × 3.0 338.0 507.0 {34.5 51.7} 406.0 608.0 {41.4 62.0} 521.0 782.0 {53.1 79.7} An asterisk (*) indicates that the bolts are used for female threaded parts that are made of soft materials such as casting 104 TROUBLESHOOTING Abnormal exhaust gas Check if fuel used is of inferior quality OK Change fuel Check if engine oil is too much White smoke too much Black smoke too much Check fuel for water mixing Check nozzle Water mixed (Change fuel) OK Defective (Repair or replace) Air cleaner clogged OK Replace air cleaner element OK Check air hose for crash Check injection timing Check injection timing Advanced too much Delayed (Adjust) OK (Adjust) OK Check injection pump Check compression ratio Low Excessive blow-by gas (Overhaul) Gas leak from valve and gasket (Repair or replace) OK OK Defective injection pump (Bring it to a specialty shop for repair) Check up and down movement of oil Disordered valve timing Broken piston ring or misassembly Worn camshaft Worn valve or insert (Overhaul) Stuck (Overhaul) Over-discharge of battery Battery Wiring Regulator and generator Check electrolyte level Check terminals for warp, deformation or corrosion Check belt for slip or damage Low OK Poor contact (Repair or replace) Battery Natural case consumpt cracked ion (Replace) (Replenish) Over charge Note: Improper maintenance Check for broken wire (Repair or replace) OK Slipping or damaged (Repair or replace) Test charging condition Abnormal Bring it to a battery shop Check specific gravity Low Recharge Recharging impossible Bring it to a battery specialty shop OK OK TROUBLESHOOTING 105 Oil pressure too low Oil consumption too much Oil consumption too much Check oil level Check for oil leakage Check for oil leakage Low (Replenish) OK OK Leaking (Retighten, replace packing seal) Leaking (Retighten, replace packing seal) OK Check cooling water temperature Check nozzle Check oil quality OK High (See “Overheat”) OK Defective (Repair or replace) Poor quality (Change to specified oil) OK Check oil in crankcase Check injection timing Improper viscosity Abnormal (Adjust) Water or fuel mixed Check fuel system and cooling system Low OK Defective (Repair or replace) Oil pump malfunction Loosened or cracked pipe Wear of sliding part Oil pump clogged (Overhaul) OK Gas leak from valve and gasket (Repair or replace) Oil pump malfunction Loosened or cracked pipe Wear of sliding part Oil pump clogged Defective valve stem seal (Overhaul) (*) Worn bore,and worn or broken ring (Measure compression pressure, and check entrance of dust) Engine knocking Mechanical system Fuel system Check up movement of oil Check injection timing Oil stained (Overhaul) OK Check compression pressure Low OK Abnormal (Adjust) OK Check nozzle Defective (Repair or replace) OK To fuel system Note: Fuel used is of poor quality Excessive blow-by gas (Overhaul) Gas leak from valve and gasket (Repair or replace) OK Check up and down movement of oil Defective injection pump (Bring it to a specialty shop for repair) Excessive blow-by gas Clogged (Clean) OK Check compression ratio Check relief valve Check bleeder for clogging OK MEMO SPECIAL TOOLS 107 SECTION SPECIAL TOOLS The alphanumeric codes in parentheses “( No Illustration )” are part numbers assigned by special tool manufacturers Part Number Part Name Page 5-8840-2675-0 Compression gauge 23 5-8840-9029-0 Compression gauge adapter 23 5-8840-9016-0 (J-28829) Nozzle tester 24 5-8840-9015-0 (JKM-9004) Oil filter wrench — 5-8840-9030-0 Valve spring compressor 57 1-85221-029-0 Piston ring pliers 41 5-8840-9018-0 (J-8037) Piston ring compressor — 5-8840-9031-0 Front oil seal installer — 5-8840-9032-0 Rear oil seal installer — 10 5-8840-9034-0 Camshaft bearing installer — 11 5-8840-9035-0 Valve guide installer — 12 5-8840-9033-0 Valve stem seal installer — MEMO CONVERSION TABLE 109 SECTION CONVERSION TABLE TABLE OF CONTENTS ITEM PAGE LENGTH 109 AREA 111 VOLUME 111 MASS 113 PRESSURE 114 TORQUE 115 TEMPERATURE 116 LENGTH MILLIMETERS TO INCHES INCHES TO MILLIMETERS mm in mm in mm in mm in 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 0.0394 0.0787 0.1181 0.1575 0.1969 0.2362 0.2756 0.3150 0.3543 0.3937 0.4331 0.4724 0.5118 0.5512 0.5906 0.6299 0.6693 0.7087 0.7480 0.7874 0.8268 0.8661 0.9055 0.9449 0.9843 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 1.0236 1.0630 1.1024 1.1417 1.1811 1.2205 1.2598 1.2992 1.3386 1.3780 1.4173 1.4567 1.4961 1.5354 1.5748 1.6142 1.6535 1.6929 1.7323 1.7717 1.8110 1.8504 1.8898 1.9291 1.9685 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 2.0079 2.0472 2.0866 2.1260 2.1654 2.2047 2.2441 2.2835 2.3228 2.3622 2.4016 2.4409 2.4803 2.5197 2.5591 2.5984 2.6378 2.6772 2.7165 2.7559 2.7953 2.8346 2.8740 2.9134 2.9528 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 2.9921 3.0315 3.0709 3.1102 3.1496 3.1890 3.2283 3.2677 3.3071 3.3465 3.3858 3.4252 3.4646 3.5039 3.5433 3.5827 3.6220 3.6614 3.7008 3.7402 3.7795 3.8189 3.8583 3.8976 3.9370 in mm 1/64 1/32 3/64 1/16 5/64 3/32 7/64 1/8 9/64 5/32 11/64 3/16 13/64 7/32 15/64 1/4 17/64 9/32 19/64 5/16 21/64 11/32 23/64 3/8 25/64 13/32 101 102 103 104 105 106 107 108 109 3.9764 4.0157 4.0551 4.0945 4.1339 4.1732 4.2126 4.2520 4.2913 111 112 113 114 115 116 117 118 119 4.3701 4.4094 4.4488 4.4882 4.5276 4.5669 4.6063 4.6457 4.6850 121 122 123 124 125 126 127 128 129 4.7638 4.8031 4.8425 4.8819 4.9213 4.9606 5.0000 5.0394 5.0787 131 132 133 134 135 136 137 138 139 5.1575 5.1969 5.2362 5.2756 5.3150 5.3543 5.3937 5.4331 5.4724 27/64 7/16 29/64 15/32 31/64 1/2 0.3969 0.7938 1.1906 1.5875 1.9844 2.3813 2.7781 3.1750 3.5719 3.9688 4.3656 4.7625 5.1594 5.5563 5.9531 6.3500 6.7469 7.1438 7.5406 7.9375 8.3344 8.7313 9.1281 9.5250 9.9219 10.3188 10.7156 11.1125 11.5094 11.9063 12.3031 12.7000 in mm 33/64 17/32 35/64 9/16 37/64 19/32 39/64 5/8 41/64 21/32 43/64 11/16 45/64 23/32 47/64 3/4 49/64 25/32 51/64 13/16 53/64 27/32 55/64 7/8 57/64 29/32 59/64 15/16 61/64 31/32 63/64 13.0969 13.4938 13.8906 14.2875 14.6844 15.0813 15.4781 15.8750 16.2719 16.6688 17.0656 17.4625 17.8594 18.2563 18.6531 19.0500 19.4469 19.8438 20.2406 20.6375 21.0344 21.4313 21.8281 22.2250 22.6219 23.0188 23.4156 23.8125 24.2094 24.6063 25.0031 25.4000 110 CONVERSION TABLE LENGTH FEET TO METERS ft ––– 10 20 30 40 50 60 70 80 90 100 m m m m m m m m m m –––0 3.048 6.096 9.144 12.192 15.240 18.288 21.336 24.384 27.432 30.480 0.305 3.353 6.401 9.449 12.497 15.545 18.593 21.641 24.689 27.737 30.785 0.610 3.658 6.706 9.754 12.802 15.850 18.898 21.946 24.994 28.042 31.090 0.914 3.962 7.010 10.058 13.106 16.154 19.202 22.250 25.298 28.346 31.394 1.219 4.267 7.315 10.363 13.411 16.459 19.507 22.555 25.603 28.651 31.699 1.524 4.572 7.620 10.668 13.716 16.764 19.812 22.860 25.908 28.956 32.004 1.829 4.877 7.925 10.973 14.021 17.069 20.117 23.165 26.213 29.261 32.309 2.134 5.182 8.230 11.278 14.326 17.374 20.422 23.470 26.518 29.566 32.614 2.438 5.486 8.534 11.582 14.630 17.678 20.726 23.774 26.822 29.870 32.918 2.743 5.791 8.839 11.887 14.935 17.983 21.031 24.079 27.127 30.175 33.223 ft ––– 10 20 30 40 50 60 70 80 90 100 METERS TO FEET m ––– 10 20 30 40 50 60 70 80 90 100 ft ft ft ft ft ft ft ft ft ft –––00 32.8084 65.6168 98.4252 131.2336 164.0420 196.8504 229.6588 262.4672 295.2756 328.0840 3.2808 36.0892 68.8976 101.7060 134.5144 167.3228 200.1312 232.9396 265.7480 298.5564 331.3648 6.5617 39.3701 72.1785 104.9869 137.7953 170.6037 203.4121 236.2205 269.0289 301.8373 334.6457 9.8425 42.6509 75.4593 108.2677 141.0761 173.8845 206.6929 239.5013 272.3097 305.1181 337.9265 13.1234 45.9318 78.7402 111.5486 144.3570 177.1654 209.9738 242.7822 275.5906 308.3990 341.2074 16.4042 49.2126 82.0210 114.8294 147.6378 180.4462 213.2546 246.0630 278.8714 311.6798 344.4882 19.6850 52.4934 85.3018 118.1102 150.9186 183.7270 216.5354 249.3438 282.1522 314.9606 347.7690 22.9659 55.7743 88.5827 121.3911 154.1995 187.0079 219.8163 252.6247 285.4331 318.2415 351.0499 26.2467 59.0551 91.8635 124.6719 157.4803 190.2887 223.0971 255.9055 288.7139 321.5223 354.3307 29.5276 62.3360 95.1444 127.9528 160.7612 193.5696 226.3780 259.1864 291.9948 324.8032 357.6116 ––– 10 20 30 40 50 60 70 80 90 100 MILES TO KILOMETERS miles ––– 10 20 30 40 50 60 70 80 90 100 km km km km km km km km km km –––00 16.093 32.187 48.280 64.374 80.467 96.560 112.654 128.747 144.841 160.934 1.609 17.703 33.796 49.890 65.983 82.076 98.170 114.263 130.357 146.450 162.543 3.219 19.312 35.405 51.499 67.592 83.686 99.779 115.872 131.966 148.059 164.153 4.828 20.921 37.015 53.108 69.202 85.295 101.388 117.482 133.575 149.669 165.762 6.437 22.531 38.624 54.718 70.811 86.904 102.998 119.091 135.185 151.278 167.371 8.047 24.140 40.234 56.327 72.420 88.514 104.607 120.701 136.794 152.887 168.981 9.656 25.749 41.843 57.936 74.030 90.123 106.216 122.310 138.403 154.497 170.590 11.265 27.359 43.452 59.546 75.639 91.732 107.826 123.919 140.013 156.106 172.199 12.875 28.968 45.062 61.155 77.248 93.342 109.435 125.529 141.622 157.715 173.809 14.484 30.577 46.671 62.764 78.858 94.951 111.044 127.138 143.231 159.325 175.418 ––– 10 20 30 40 50 60 70 80 90 100 KILOMETERS TO MILES km ––– 10 20 30 40 50 60 70 80 90 100 miles miles miles miles miles miles miles miles miles miles –––0 6.214 12.427 18.641 24.855 31.069 37.282 43.496 49.710 55.923 62.137 0.621 6.835 13.049 19.262 25.476 31.690 37.904 44.117 50.331 56.545 62.758 1.243 7.456 13.670 19.884 26.098 32.311 38.525 44.739 50.952 57.166 63.380 1.864 8.078 14.292 20.505 26.719 32.933 39.146 45.360 51.574 57.787 64.001 2.485 8.699 14.913 21.127 27.340 33.554 39.768 45.981 52.195 58.409 64.622 3.107 9.321 15.534 21.748 27.962 34.175 40.389 46.603 52.816 59.030 65.244 3.728 9.942 16.156 22.369 28.583 34.797 41.010 47.224 53.438 59.652 65.865 4.350 10.563 16.777 22.991 29.204 35.418 41.632 47.845 54.059 60.273 66.487 4.971 11.185 17.398 23.612 29.826 36.039 42.253 48.467 54.681 60.894 67.108 5.592 11.806 18.020 24.233 30.447 36.661 42.875 49.088 55.302 61.516 67.729 ––– 10 20 30 40 50 60 70 80 90 100 CONVERSION TABLE 111 AREA SQUARE INCHES TO SQUARE CENTIMETERS in2 ––– 10 20 30 40 50 60 70 80 90 100 in2 cm2 cm2 cm2 cm2 cm2 cm2 cm2 cm2 cm2 cm2 –––00 64.516 129.032 193.548 258.064 322.580 387.096 451.612 516.128 580.644 645.160 6.452 70.968 135.484 200.000 264.516 329.032 393.548 458.064 522.580 587.096 651.612 12.903 77.419 141.935 206.451 270.967 335.483 399.999 464.515 529.031 593.547 658.063 19.355 83.871 148.387 212.903 277.419 341.935 406.451 470.967 535.483 599.999 664.515 25.806 90.322 154.838 219.354 283.870 348.386 412.902 477.418 541.934 606.450 670.966 32.258 96.774 161.290 225.806 290.322 354.838 419.354 483.870 548.386 612.902 677.418 38.710 103.226 167.742 232.258 296.774 361.290 425.806 490.322 554.838 619.354 683.870 45.161 109.677 174.193 238.709 303.225 367.741 432.257 496.773 561.289 625.805 690.321 51.613 116.129 180.645 245.161 309.677 374.193 438.709 503.225 567.741 632.257 696.773 58.064 122.580 187.096 251.612 316.128 380.644 445.160 509.676 574.192 638.708 703.224 ––– 10 20 30 40 50 60 70 80 90 100 cm2 SQUARE CENTIMETERS TO SQUARE INCHES cm2 ––– 10 20 30 40 50 60 70 80 90 100 in2 in2 in2 in2 in2 in2 in2 in2 in2 in2 –––0 1.550 3.100 4.650 6.200 7.750 9.300 10.850 12.400 13.950 15.500 0.155 1.705 3.255 4.805 6.355 7.905 9.455 11.005 12.555 14.105 15.655 0.310 1.860 3.410 4.960 6.510 8.060 9.610 11.160 12.710 14.260 15.810 0.465 2.015 3.565 5.115 6.665 8.215 9.765 11.315 12.865 14.415 15.965 0.620 2.170 3.720 5.270 6.820 8.370 9.920 11.470 13.020 14.570 16.120 0.775 2.325 3.875 5.425 6.975 8.525 10.075 11.625 13.175 14.725 16.275 0.930 2.480 4.030 5.580 7.130 8.680 10.230 11.780 13.330 14.880 16.430 1.085 2.635 4.185 5.735 7.285 8.835 10.385 11.935 13.485 15.035 16.585 1.240 2.790 4.340 5.890 7.440 8.990 10.540 12.090 13.640 15.190 16.740 1.395 2.945 4.495 6.045 7.595 9.145 10.695 12.245 13.795 15.345 16.895 ––– 10 20 30 40 50 60 70 80 90 100 in3 VOLUME CUBIC INCHES TO CUBIC CENTIMETERS in3 ––– 10 20 30 40 50 60 70 80 90 100 cm3(cc) cm3(cc) cm3(cc) cm3(cc) cm3(cc) cm3(cc) cm3(cc) cm3(cc) cm3(cc) cm3(cc) –––00 163.871 327.741 491.612 655.483 819.353 983.224 1147.094 1310.965 1474.836 1638.706 16.387 180.258 344.128 507.999 671.870 835.740 999.611 1163.482 1327.352 1491.223 1655.093 32.774 196.645 360.515 524.386 688.257 852.127 1015.998 1179.869 1343.739 1507.610 1671.481 49.161 213.032 376.902 540.773 704.644 868.514 1032.385 1196.256 1360.126 1523.997 1687.868 65.548 229.419 393.290 557.160 721.031 884.901 1048.772 1212.643 1376.513 1540.384 1704.255 81.935 245.806 409.677 573.547 737.418 901.289 1065.159 1229.030 1392.900 1556.771 1720.642 98.322 262.193 426.064 589.934 753.805 917.676 1081.546 1245.417 1409.288 1573.158 1737.029 114.709 278.580 442.451 606.321 770.192 934.063 1097.933 1261.804 1425.675 1589.545 1753.416 131.097 294.967 458.838 622.708 786.579 950.450 1114.320 1278.191 1442.062 1605.932 1769.803 147.484 311.354 475.225 639.095 802.966 966.837 1130.707 1294.578 1458.449 1622.319 1786.190 ––– 10 20 30 40 50 60 70 80 90 100 cm3(cc) CUBIC CENTIMETERS TO CUBIC INCHES cm3(cc) ––– 10 20 30 40 50 60 70 80 90 100 in3 in3 in3 in3 in3 in3 in3 in3 in3 in3 –––0 0.6102 1.2205 1.8307 2.4409 3.0512 3.6614 4.2716 4.8818 5.4921 6.1023 0.0610 0.6713 1.2815 1.8917 2.5019 3.1122 3.7224 4.3326 4.9429 5.5531 6.1633 0.1220 0.7323 1.3425 1.9527 2.5630 3.1732 3.7834 4.3937 5.0039 5.6141 6.2243 0.1831 0.7933 1.4035 2.0138 2.6240 3.2342 3.8444 4.4547 5.0649 5.6751 6.2854 0.2441 0.8543 1.4646 2.0748 2.6850 3.2952 3.9055 4.5157 5.1259 5.7362 6.3464 0.3051 0.9153 1.5256 2.1358 2.7460 3.3563 3.9665 4.5767 5.1870 5.7972 6.4074 0.3661 0.9764 1.5866 2.1968 2.8071 3.4173 4.0275 4.6377 5.2480 5.8582 6.4684 0.4272 1.0374 1.6476 2.2579 2.8681 3.4783 4.0885 4.6988 5.3090 5.9192 6.5295 0.4882 1.0984 1.7086 2.3189 2.9291 3.5393 4.1496 4.7598 5.3700 5.9803 6.5905 0.5492 1.1594 1.7697 2.3799 2.9901 3.6004 4.2106 4.8208 5.4310 6.0413 6.6515 ––– 10 20 30 40 50 60 70 80 90 100 112 CONVERSION TABLE VOLUME GALLONS (U.S.) TO LITERS U.S gal ––– 10 20 30 40 50 60 70 80 90 100 liters liters liters liters liters liters liters liters liters liters U.S.gal –––00 37.8543 75.7085 113.5628 151.4171 189.2714 227.1256 264.9799 302.8342 340.6884 378.5427 3.7854 41.6397 79.4940 117.3482 155.2025 193.0568 230.9110 268.7653 306.6196 344.4739 382.3281 7.5709 45.4251 83.2794 121.1337 158.9879 196.8422 234.6965 272.5507 310.4050 348.2593 386.1136 11.3563 49.2106 87.0648 124.9191 162.7734 200.6276 238.4819 276.3362 314.1904 352.0447 389.8990 15.1417 52.9960 90.8502 128.7045 166.5588 204.4131 242.2673 280.1216 317.9759 355.8301 393.6844 18.9271 56.7814 94.6357 132.4899 170.3442 208.1985 246.0528 283.9070 321.7613 359.6156 397.4698 22.7126 60.5668 98.4211 136.2754 174.1296 211.9839 249.8382 287.6925 325.5467 363.4010 401.2553 26.4980 64.3523 102.2065 140.0608 177.9151 215.7693 253.6236 291.4779 329.3321 367.1864 405.0407 30.2834 68.1377 105.9920 143.8462 181.7005 219.5548 257.4090 295.2633 333.1176 370.9718 408.8261 34.0688 71.9231 109.7774 147.6317 185.4859 223.3402 261.1945 299.0487 336.9030 374.7573 412.6115 ––– 10 20 30 40 50 60 70 80 90 100 liters LITERS TO GALLONS (U.S.) liters ––– 10 20 30 40 50 60 70 80 90 100 gal gal gal gal gal gal gal gal gal gal –––00 2.6417 5.2834 7.9252 10.5669 13.2086 15.8503 18.4920 21.1338 23.7755 26.4172 0.2642 2.9059 5.5476 8.1893 10.8311 13.4728 16.1145 18.7562 21.3979 24.0397 26.6814 0.5283 3.1701 5.8118 8.4535 11.0952 13.7369 16.3787 19.0204 21.6621 24.3038 26.9455 0.7925 3.4342 6.0760 8.7177 11.3594 14.0011 16.6428 19.2846 21.9263 24.5680 27.2097 1.0567 3.6984 6.3401 8.9818 11.6236 14.2653 16.9070 19.5487 22.1904 24.8322 27.4739 1.3209 3.9626 6.6043 9.2460 11.8877 14.5295 17.1712 19.8129 22.4546 25.0963 27.7381 1.5850 4.2268 6.8685 9.5102 12.1519 14.7936 17.4354 20.0771 22.7188 25.3605 28.0022 1.8492 4.4909 7.1326 9.7744 12.4161 15.0578 17.6995 20.3412 22.9830 25.6247 28.2664 2.1134 4.7551 7.3968 10.0385 12.6803 15.3220 17.9637 20.6054 23.2471 25.8889 28.5306 2.3775 5.0193 7.6610 10.3027 12.9444 15.5861 18.2279 20.8696 23.5113 26.1530 28.7947 ––– 10 20 30 40 50 60 70 80 90 100 Imp gal GALLONS (IMP.) TO LITERS Imp gal ––– 10 20 30 40 50 60 70 80 90 100 liters liters liters liters liters liters liters liters liters liters –––00 45.4590 90.9180 136.3770 181.8360 227.2950 272.7540 318.2130 363.6720 409.1310 454.5900 4.5459 50.0049 95.4639 140.9229 186.3819 231.8409 277.2999 322.7589 368.2179 413.6769 459.1359 9.0918 54.5508 100.0098 145.4688 190.9278 236.3868 281.8458 327.3048 372.7638 418.2228 463.6818 13.6377 59.0967 104.5557 150.0147 195.4737 240.9327 286.3917 331.8507 377.3097 422.7687 468.2277 18.1836 63.6426 109.1016 154.5606 200.0196 245.4786 290.9376 336.3966 381.8556 427.3146 472.7736 22.7295 68.1885 113.6475 159.1065 204.5655 250.0245 295.4835 340.9425 386.4015 431.8605 477.3195 27.2754 72.7344 118.1934 163.6524 209.1114 254.5704 300.0294 345.4884 390.9474 436.4064 481.8654 31.8213 77.2803 122.7393 168.1983 213.6573 259.1163 304.5753 350.0343 395.4933 440.9523 486.4113 36.3672 81.8262 127.2852 172.7442 218.2032 263.6622 309.1212 354.5802 400.0392 445.4982 490.9572 40.9131 86.3721 131.8311 177.2901 222.7491 268.2081 313.6671 359.1261 404.5851 450.0441 495.5031 ––– 10 20 30 40 50 60 70 80 90 100 liters LITERS TO GALLONS (IMP.) liters ––– 10 20 30 40 50 60 70 80 90 100 gal gal gal gal gal gal gal gal gal gal –––00 2.1998 4.3996 6.5994 8.7992 10.9990 13.1988 15.3986 17.5984 19.7982 21.9980 0.2200 2.4198 4.6196 6.8194 9.0192 11.2190 13.4188 15.6186 17.8184 20.0182 22.2180 0.4400 2.6398 4.8396 7.0394 9.2392 11.4390 13.6388 15.8386 18.0384 20.2382 22.4380 0.6599 2.8597 5.0595 7.2593 9.4591 11.6589 13.8587 16.0585 18.2583 20.4581 22.6579 0.8799 3.0797 5.2795 7.4793 9.6791 11.8789 14.0787 16.2785 18.4783 20.6781 22.8779 1.0999 3.2997 5.4995 7.6993 9.8991 12.0989 14.2987 16.4985 18.6983 20.8981 23.0979 1.3199 3.5197 5.7195 7.9193 10.1191 12.3189 14.5187 16.7185 18.9183 21.1181 23.3179 1.5399 3.7397 5.9395 8.1393 10.3391 12.5389 14.7387 16.9385 19.1383 21.3381 23.5379 1.7598 3.9596 6.1594 8.3592 10.5590 12.7588 14.9586 17.1584 19.3582 21.5580 23.7578 1.9798 4.1796 6.3794 8.5792 10.7790 12.9788 15.1786 17.3784 19.5782 21.7780 23.9778 ––– 10 20 30 40 50 60 70 80 90 100 CONVERSION TABLE 113 MASS POUNDS TO KILOGRAMS lbs ––– 10 20 30 40 50 60 70 80 90 100 kg kg kg kg kg kg kg kg kg kg lbs –––0 4.536 9.072 13.608 18.144 22.680 27.215 31.751 36.287 40.823 45.359 0.454 4.989 9.525 14.061 18.597 23.133 27.669 32.205 36.741 41.277 45.813 0.907 5.443 9.979 14.515 19.051 23.587 28.123 32.658 37.194 41.730 46.266 1.361 5.897 10.433 14.968 19.504 24.040 28.576 33.112 37.648 42.184 46.720 1.814 6.350 10.886 15.422 19.958 24.494 29.030 33.566 38.102 42.637 47.173 2.268 6.804 11.340 15.876 20.412 24.947 29.483 34.019 38.555 43.091 47.627 2.722 7.257 11.793 16.329 20.865 25.401 29.937 34.473 39.009 43.545 48.081 3.175 7.711 12.247 16.783 21.319 25.855 30.391 34.926 39.462 43.998 48.534 3.629 8.165 12.701 17.236 21.772 26.308 30.844 35.380 39.916 44.452 48.988 4.082 8.618 13.154 17.690 22.226 26.762 31.298 35.834 40.370 44.905 49.441 ––– 10 20 30 40 50 60 70 80 90 100 kg KILOGRAMS TO POUNDS kg ––– 10 20 30 40 50 60 70 80 90 100 lbs lbs lbs lbs lbs lbs lbs lbs lbs lbs –––00 22.046 44.092 66.139 88.185 110.231 132.277 154.323 176.370 198.416 220.462 2.205 24.251 46.297 68.343 90.389 112.436 134.482 156.528 178.574 200.620 222.667 4.409 26.455 48.502 70.548 92.594 114.640 136.686 158.733 180.779 202.825 224.871 6.614 28.660 50.706 72.752 94.799 116.845 138.891 160.937 182.983 205.030 227.076 8.818 30.865 52.911 74.957 97.003 119.049 141.096 163.142 185.188 207.234 229.280 11.023 33.069 55.116 77.162 99.208 121.254 143.300 165.347 187.393 209.439 231.485 13.228 35.274 57.320 79.366 101.413 123.459 145.505 167.551 189.597 211.644 233.690 15.432 37.479 59.525 81.571 103.617 125.663 147.710 169.756 191.802 213.848 235.894 17.637 39.683 61.729 83.776 105.822 127.868 149.914 171.960 194.007 216.053 238.099 19.842 41.888 63.934 85.980 108.026 130.073 152.119 174.165 196.211 218.257 240.304 ––– 10 20 30 40 50 60 70 80 90 100 kg KILOGRAMS TO NEWTON kg ––– 10 20 30 40 50 60 70 80 90 100 N N N N N N N N N N –––0 98.07 196.13 294.20 392.27 490.34 588.40 686.47 784.54 882.60 980.67 9.81 107.87 205.94 304.01 402.07 500.14 598.21 696.28 794.34 892.41 990.48 19.61 117.68 215.75 313.81 411.88 509.95 608.02 706.08 804.15 902.22 1000.28 29.42 127.49 225.55 323.62 421.69 519.76 617.82 715.89 813.96 912.02 1010.09 39.23 137.29 235.36 333.43 431.49 529.56 627.63 725.70 823.76 921.83 1019.90 49.03 147.10 245.17 343.23 441.30 539.37 637.44 735.50 833.57 931.64 1029.70 58.84 156.91 254.97 353.04 451.11 549.18 647.24 745.31 843.38 941.44 1039.51 68.65 166.71 264.78 362.85 460.91 558.98 657.05 755.12 853.18 951.25 1049.32 78.45 176.52 274.59 372.65 470.72 568.79 666.86 764.92 862.99 961.06 1059.12 88.26 186.33 284.39 382.46 480.53 578.60 676.66 774.73 872.80 970.86 1068.93 ––– 10 20 30 40 50 60 70 80 90 100 NEWTON TO KILOGRAMS N ––– 100 200 300 400 500 600 700 800 900 1000 10 20 30 40 50 60 70 80 90 kg kg kg kg kg kg kg kg kg kg –––00 10.197 20.394 30.592 40.789 50.986 61.183 71.380 81.578 91.775 101.972 1.020 11.217 21.414 31.611 41.809 52.006 62.203 72.400 82.597 92.795 102.992 2.039 12.237 22.434 32.631 42.828 53.025 63.223 73.420 83.617 93.814 104.011 3.059 13.256 23.454 33.651 43.848 54.045 64.242 74.440 84.637 94.834 105.031 4.079 14.276 24.473 34.670 44.868 55.065 65.262 75.459 85.656 95.854 106.051 5.099 15.296 25.493 35.690 45.887 56.085 66.282 76.479 86.676 96.873 107.071 6.118 16.316 26.513 36.710 46.907 57.104 67.302 77.499 87.696 97.893 108.090 7.138 17.335 27.532 37.730 47.927 58.124 68.321 78.518 88.716 98.913 109.110 8.158 18.355 28.552 38.749 48.947 59.144 69.341 79.538 89.735 99.933 110.130 9.177 19.375 29.572 39.769 49.966 60.163 70.361 80.558 90.755 100.952 111.149 N ––– 100 200 300 400 500 600 700 800 900 1000 114 CONVERSION TABLE PRESSURE POUNDS PER SQUARE INCHES TO KILOGRAMS PER SQUARE CENTIMETERS lb/in2 lb/in2 (psi) kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 (psi) ––– 10 20 30 40 50 60 70 80 90 100 –––0 0.7031 1.4061 2.1092 2.8123 3.5154 4.2184 4.9215 5.6246 6.3276 7.0307 0.0703 0.7734 1.4764 2.1795 2.8826 3.5857 4.2887 4.9918 5.6949 6.3979 7.1010 0.1406 0.8437 1.5468 2.2498 2.9529 3.6560 4.3590 5.0621 5.7652 6.4682 7.1713 0.2109 0.9140 1.6171 2.3201 3.0232 3.7263 4.4293 5.1324 5.8355 6.5386 7.2416 0.2812 0.9843 1.6874 2.3904 3.0935 3.7966 4.4996 5.2027 5.9058 6.6089 7.3119 0.3515 1.0546 1.7577 2.4607 3.1638 3.8669 4.5700 5.2730 5.9761 6.6792 7.3822 0.4218 1.1249 1.8280 2.5311 3.2341 3.9372 4.6403 5.3433 6.0464 6.7495 7.4525 0.4921 1.1952 1.8983 2.6014 3.3044 4.0075 4.7106 5.4136 6.1167 6.8198 7.5228 0.5625 1.2655 1.9686 2.6717 3.3747 4.0778 4.7809 5.4839 6.1870 6.8901 7.5932 0.6328 1.3358 2.0389 2.7420 3.4450 4.1481 4.8512 5.5543 6.2573 6.9604 7.6635 ––– 10 20 30 40 50 60 70 80 90 100 kg/cm2 KILOGRAMS PER SQUARE CENTIMETERS TO POUNDS PER SQUARE INCHES kg/cm2 ––– 10 20 30 40 50 60 70 80 90 100 lb/in2(psi) lb/in2(psi) lb/in2(psi) lb/in2(psi) lb/in2(psi) lb/in2(psi) lb/in2(psi) lb/in2(psi) lb/in2(psi) lb/in2(psi) –––00 142.23 284.46 426.69 568.92 711.15 853.38 995.61 1137.84 1280.07 1422.30 14.22 156.45 298.68 440.91 583.14 725.37 867.60 1009.83 1152.06 1294.29 1436.52 28.45 170.68 312.91 455.14 597.37 739.60 881.83 1024.06 1166.29 1308.52 1450.75 42.67 184.90 327.13 469.36 611.59 753.82 896.05 1038.28 1180.51 1322.74 1464.97 56.89 199.12 341.35 483.58 625.81 768.04 910.27 1052.50 1194.73 1336.96 1479.19 71.12 213.35 355.58 497.81 640.04 782.27 924.50 1066.73 1208.96 1351.19 1493.42 85.34 227.57 369.80 512.03 654.26 796.49 938.72 1080.95 1223.18 1365.41 1507.64 99.56 241.79 384.02 526.25 668.48 810.71 952.94 1095.17 1237.40 1379.63 1521.86 113.78 256.01 398.24 540.47 682.70 824.93 967.16 1109.39 1251.62 1393.85 1536.08 128.01 270.24 412.47 554.70 696.93 839.16 981.39 1123.62 1265.85 1408.08 1550.31 ––– 10 20 30 40 50 60 70 80 90 100 kg/cm2 KILOGRAMS PER SQUARE CENTIMETERS TO KILO PASCAL kg/cm2 ––– 10 20 30 40 50 60 70 80 90 100 KPa KPa KPa KPa KPa KPa KPa KPa KPa KPa –––00 980.7 1961.3 2942.0 3922.7 4903.4 5884.0 6864.7 7845.4 8826.0 9806.7 98.1 1078.7 2059.4 3040.1 4020.7 5001.4 5982.1 6962.8 7943.4 8924.1 9904.8 196.1 1176.8 2157.5 3138.1 4118.8 5099.5 6080.2 7060.8 8041.5 9022.2 10002.8 294.2 1274.9 2255.5 3236.2 4216.9 5197.6 6178.2 7158.9 8139.6 9120.2 10100.9 392.3 1372.9 2353.6 3334.3 4314.9 5295.6 6276.3 7257.0 8237.6 9218.3 10199.0 490.3 1471.0 2451.7 3432.3 4413.0 5393.7 6374.4 7355.0 8335.7 9316.4 10297.0 588.4 1569.1 2549.7 3530.4 4511.1 5491.8 6472.4 7453.1 8433.8 9414.4 10395.1 686.5 1667.1 2647.8 3628.5 4609.1 5589.8 6570.5 7551.2 8531.8 9512.5 10493.2 784.5 1765.2 2745.9 3726.5 4707.2 5687.9 6668.6 7649.2 8629.9 9610.6 10591.2 882.6 1863.3 2843.9 3824.6 4805.3 5786.0 6766.6 7747.3 8728.0 9708.6 10689.3 ––– 10 20 30 40 50 60 70 80 90 100 KPa KILO PASCAL TO KILOGRAMS PER SQUARE CENTIMETERS KPa –––0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 100 200 300 400 500 600 700 800 900 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 –––00 10.197 20.394 30.592 40.789 50.986 61.183 71.380 81.578 91.775 101.972 1.020 11.217 21.414 31.611 41.809 52.006 62.203 72.400 82.597 92.795 102.992 2.039 12.237 22.434 32.631 42.828 53.025 63.223 73.420 83.617 93.814 104.011 3.059 13.256 23.454 33.651 43.848 54.045 64.242 74.440 84.637 94.834 105.031 4.079 14.276 24.473 34.670 44.868 55.065 65.262 75.459 85.656 95.854 106.051 5.099 15.296 25.493 35.690 45.887 56.085 66.282 76.479 86.676 96.873 107.071 6.118 16.316 26.513 36.710 46.907 57.104 67.302 77.499 87.696 97.893 108.090 7.138 17.335 27.532 37.730 47.927 58.124 68.321 78.518 88.716 98.913 109.110 8.158 18.355 28.552 38.749 48.947 59.144 69.341 79.538 89.735 99.933 110.130 9.177 19.375 29.572 39.769 49.966 60.163 70.361 80.558 90.755 100.952 111.149 –––0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 CONVERSION TABLE 115 TORQUE FOOT POUNDS TO KILOGRAMMETERS ft lbs ––– 10 20 30 40 50 60 70 80 90 100 kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m ft lbs –––0 1.383 2.765 4.148 5.530 6.913 8.296 9.678 11.061 12.443 13.826 0.138 1.521 2.903 4.286 5.669 7.051 8.434 9.816 11.199 12.582 13.964 0.277 1.659 3.042 4.424 5.807 7.190 8.572 9.955 11.337 12.720 14.103 0.415 1.797 3.180 4.563 5.945 7.328 8.710 10.093 11.476 12.858 14.241 0.553 1.936 3.318 4.701 6.083 7.466 8.849 10.231 11.614 12.996 14.379 0.691 2.074 3.457 4.839 6.222 7.604 8.987 10.370 11.752 13.135 14.517 0.830 2.212 3.595 4.977 6.360 7.743 9.125 10.508 11.890 13.273 14.656 0.968 2.350 3.733 5.116 6.498 7.881 9.263 10.646 12.029 13.411 14.794 1.106 2.489 3.871 5.254 6.636 8.019 9.402 10.784 12.167 13.549 14.932 1.244 2.627 4.010 5.392 6.775 8.157 9.540 10.923 12.305 13.688 15.070 ––– 10 20 30 40 50 60 70 80 90 100 kg-m KILOGRAMMETERS TO FOOT POUNDS kg-m ––– 10 20 30 40 50 60 70 80 90 100 ft lbs ft lbs ft lbs ft lbs ft lbs ft lbs ft lbs ft lbs ft lbs ft lbs –––0 72.33 144.66 216.99 289.32 361.65 433.98 506.31 578.64 650.97 723.30 7.23 79.56 151.89 224.22 296.55 368.88 441.21 513.54 585.87 658.20 730.53 14.47 86.80 159.13 231.46 303.79 376.12 448.45 520.78 593.11 665.44 737.77 21.70 94.03 166.36 238.69 311.02 383.35 455.68 528.01 600.34 672.67 745.00 28.93 101.26 173.59 245.92 318.25 390.58 462.91 535.24 607.57 679.90 752.23 36.17 108.50 180.83 253.16 325.49 397.82 470.15 542.48 614.81 687.14 759.47 43.40 115.73 188.06 260.39 332.72 405.05 477.38 549.71 622.04 694.37 766.70 50.63 122.96 195.29 267.62 339.95 412.28 484.61 556.94 629.27 701.60 773.93 57.86 130.19 202.52 274.85 347.18 419.51 491.84 564.17 636.50 708.83 781.16 65.10 137.43 209.76 282.09 354.42 426.75 499.08 571.41 643.74 716.07 788.40 ––– 10 20 30 40 50 60 70 80 90 100 kg-m KILOGRAMMETERS TO NEWTONMETERS kg-m ––– 10 20 30 40 50 60 70 80 90 100 N-m N-m N-m N-m N-m N-m N-m N-m N-m N-m –––00 98.07 196.13 294.20 392.27 490.34 588.40 686.47 784.54 882.60 980.67 9.81 107.87 205.94 304.01 402.07 500.14 598.21 696.28 794.34 892.41 990.48 19.61 117.68 215.75 313.81 411.88 509.95 608.02 706.08 804.15 902.22 1000.28 29.42 127.49 225.55 323.62 421.69 519.76 617.82 715.89 813.96 912.02 1010.09 39.23 137.29 235.36 333.43 431.49 529.56 627.63 725.70 823.76 921.83 1019.90 49.03 147.10 245.17 343.23 441.30 539.37 637.44 735.50 833.57 931.64 1029.70 58.84 156.91 254.97 353.04 451.11 549.18 647.24 745.31 843.38 941.44 1039.51 68.65 166.71 264.78 362.85 460.91 558.98 657.05 755.12 853.18 951.25 1049.32 78.45 176.52 274.59 372.65 470.72 568.79 666.86 764.92 862.99 961.06 1059.12 88.26 186.33 284.39 382.46 480.53 578.60 676.66 774.73 872.80 970.86 1068.93 ––– 10 20 30 40 50 60 70 80 90 100 N-m NEWTONMETERS TO KILOGRAMMETERS N-m ––– 100 200 300 400 500 600 700 800 900 1000 10 20 30 40 50 60 70 80 90 kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m –––00 10.197 20.394 30.591 40.788 50.985 61.182 71.379 81.576 91.773 101.970 1.020 11.217 21.414 31.611 41.808 52.005 62.202 72.399 82.596 92.793 102.990 2.039 12.236 22.433 32.630 42.827 53.024 63.221 73.418 83.615 93.812 104.009 3.059 13.256 23.453 33.650 43.847 54.044 64.241 74.438 84.635 94.832 105.029 4.079 14.276 24.473 34.670 44.867 55.064 65.261 75.458 85.655 95.852 106.049 5.099 15.296 25.493 35.690 45.887 56.084 66.281 76.478 86.675 96.872 107.069 6.118 16.315 26.512 36.709 46.906 57.103 67.300 77.497 87.694 97.891 108.088 7.138 17.335 27.532 37.729 47.926 58.123 68.320 78.517 88.714 98.911 109.108 8.158 18.355 28.552 38.749 48.946 59.143 69.340 79.537 89.734 99.931 110.128 9.177 19.374 29.571 39.768 49.965 60.162 70.359 80.556 90.753 100.950 111.147 ––– 100 200 300 400 500 600 700 800 900 1000 116 CONVERSION TABLE TEMPERATURE FAHRENHEIT TO CENTIGRADE °F °C °F °C °F °C °F °C °F °C °F °C °F °C °F °C -60 -58 -56 -54 -52 -50 -48 -46 -44 -42 -40 -38 -36 -34 -32 -30 -28 -26 -24 -22 -20 -18 -16 -14 -12 -10 -8 -6 -4 -51.1 -50.0 -48.9 -47.8 -46.7 -45.6 -44.4 -43.3 -42.2 -41.1 -40.0 -38.9 -37.8 -36.7 -35.6 -34.4 -33.3 -32.2 -31.1 -30.0 -28.9 -27.8 -26.7 -25.6 -24.4 -23.3 -22.2 -21.1 -20.0 -2 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 -18.9 -17.8 -16.7 -15.6 -14.4 -13.3 -12.2 -11.1 -10.0 -8.9 -7.8 -6.7 -5.6 -4.4 -3.3 -2.2 -1.1 0.0 1.1 2.2 3.3 4.4 5.6 6.7 7.8 8.9 10.0 11.1 12.2 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100 102 104 106 108 110 112 13.3 14.4 15.6 16.7 17.8 18.9 20.0 21.1 22.2 23.3 24.4 25.6 26.7 27.8 28.9 30.0 31.1 32.2 33.3 34.4 35.6 36.7 37.8 38.9 40.0 41.1 42.2 43.3 44.4 114 116 118 120 122 124 126 128 130 132 134 136 138 140 142 144 146 148 150 152 154 156 158 160 162 164 166 168 170 45.6 46.7 47.8 48.9 50.0 51.1 52.2 53.3 54.4 55.6 56.7 57.8 58.9 60.0 61.1 62.2 63.3 64.4 65.6 66.7 67.8 68.9 70.0 71.1 72.2 73.3 74.4 75.6 76.7 172 174 176 178 180 182 184 186 188 190 192 194 196 198 200 202 204 206 208 210 212 214 216 218 220 222 224 226 228 77.8 78.9 80.0 81.1 82.2 83.3 84.4 85.6 86.7 87.8 88.9 90.0 91.1 92.2 93.3 94.4 95.6 96.7 97.8 98.9 100.0 101.1 102.2 103.3 104.4 105.6 106.7 107.8 108.9 230 232 234 236 238 240 242 244 246 248 250 252 254 256 258 260 262 264 266 268 270 272 274 276 278 280 282 284 286 110.0 111.1 112.2 113.3 114.4 115.6 116.7 117.8 118.9 120.0 121.1 122.2 123.3 124.4 125.6 126.7 127.8 128.9 130.0 131.1 132.2 133.3 134.4 135.6 136.7 137.8 138.9 140.0 141.1 288 290 292 294 296 298 300 302 304 306 308 310 312 314 316 318 320 322 324 326 328 330 332 334 336 338 340 342 344 142.2 143.3 144.4 145.6 146.7 147.8 148.9 150.0 151.1 152.2 153.3 154.4 155.6 156.7 157.8 158.9 160.0 161.1 162.2 163.3 164.4 165.6 166.7 167.8 168.9 170.0 171.1 172.2 173.3 346 348 350 352 354 356 358 360 362 364 366 368 370 372 374 376 378 380 382 384 386 388 390 392 400 410 420 430 440 174.4 175.6 176.7 177.8 178.9 180.0 181.1 182.2 183.3 184.4 185.6 186.7 187.8 188.9 190.0 191.1 192.2 193.3 194.4 195.6 196.7 197.8 198.9 200.0 204.4 210.0 215.6 221.1 226.7 CENTIGRADE TO FAHRENHEIT °C °F °C °F °C °F °C °F °C °F °C °F °C °F °C °F -50 -49 -48 -47 -46 -45 -44 -43 -42 -41 -40 -39 -38 -37 -36 -35 -34 -33 -32 -31 -30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -58.0 -56.2 -54.4 -52.6 -50.8 -49.0 -47.2 -45.4 -43.6 -41.8 -40.0 -38.2 -36.4 -34.6 -32.8 -31.0 -29.2 -27.4 -25.6 -23.8 -22.0 -20.2 -18.4 -16.6 -14.8 -13.0 -11.2 -9.4 -7.6 -5.8 -4.0 -2.2 -18 -17 -16 -15 -14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 10 11 12 13 -0.4 1.4 3.2 5.0 6.8 8.6 10.4 12.2 14.0 15.8 17.6 19.4 21.2 23.0 24.8 26.6 28.4 30.2 32.0 33.8 35.6 37.4 39.2 41.0 42.8 44.6 46.4 48.2 50.0 51.8 53.6 55.4 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 57.2 59.0 60.8 62.6 64.4 66.2 68.0 69.8 71.6 73.4 75.2 77.0 78.8 80.6 82.4 84.2 86.0 87.8 89.6 91.4 93.2 95.0 96.8 98.6 100.4 102.2 104.0 105.8 107.6 109.4 111.2 113.0 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 114.8 116.6 118.4 120.2 122.0 123.8 125.6 127.4 129.2 131.0 132.8 134.6 136.4 138.2 140.0 141.8 143.6 145.4 147.2 149.0 150.8 152.6 154.4 156.2 158.0 159.8 161.6 163.4 165.2 167.0 168.8 170.6 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 172.4 174.2 176.0 177.8 179.6 181.4 183.2 185.0 186.8 188.6 190.4 192.2 194.0 195.8 197.6 199.4 201.2 203.0 204.8 206.6 208.4 210.2 212.0 213.8 215.6 217.4 219.2 221.0 222.8 224.6 226.4 228.2 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 230.0 231.8 233.6 235.4 237.2 239.0 240.8 242.6 244.4 246.2 248.0 249.8 251.6 253.4 255.2 257.0 258.8 260.6 262.4 264.2 266.0 267.8 269.6 271.4 273.2 275.0 276.8 278.6 280.4 282.2 284.0 285.8 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 287.6 289.4 291.2 293.0 294.8 296.6 298.4 300.2 302.0 303.8 305.6 307.4 309.2 311.0 312.8 314.6 316.4 318.2 320.0 321.8 323.6 325.4 327.2 329.0 330.8 332.6 334.4 336.2 338.0 339.8 341.6 343.4 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 210 220 230 240 250 345.2 347.0 348.8 350.6 352.4 354.2 356.0 357.8 359.6 361.4 363.2 365.0 366.8 368.6 370.4 372.2 374.0 375.8 377.6 379.4 381.2 383.0 384.8 386.6 388.4 390.2 392.0 410.0 428.0 446.0 464.0 482.0 Copyright reserved for this manual may not be reproduced or copied, in whole or in part, without the written consent of ISUZU MOTORS LIMITED WORKSHOP MANUAL (INDUSTRIAL) 4LE2 (IDE-2330) Issued by ISUZU MOTORS LIMITED Powertrain Service & Parts Powertrain Operations 6-26-1, Minami-oi, Shinagawa-ku,Tokyo, 140-8722, Japan TEL 03-5471-1111 First edition Sep., 1999 107-02K IDE-2330 PRINTED IN JAPAN ... GENERAL INFORMATION APPEARANCE MODEL 4LE2 (1) Left side view Fig (2) Right side view Fig GENERAL INFORMATION MAIN DATA AND SPECIFICATIONS MODEL 4LE2 Engine model(s) 4LE2 Item Type 4-cycle, verlical... the job at hand Where specified, use the specially designed tool or tools Use genuine ISUZU parts referring ISUZU PARTS CATALOG for the engines Never reuse cotter pins, gaskets, O-rings, lock washers,... and repair procedures on applicable Isuzu industrial engines Information contained in this Workshop Manual is the latest available at the time of publication Isuzu reserves the right to make changes