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CHAPTER 9
COUPLING, CLUTCHING,
AND BRAKING DEVICES
Sclater Chapter 9 5/3/01 12:56 PM Page 293
294
COUPLING OF PARALLEL SHAFTS
Fig. 1 One method of coupling shafts makes use of gears that
can replace chains, pulleys, and friction drives. Its major limitation
is the need for adequate center distance. However, an idler can be
used for close centers, as shown. This can be a plain pinion or an
internal gear. Transmission is at a constant velocity and there is
axial freedom.
Fig. 2 This coupling consists of two universal joints and a short
shaft. Velocity transmission is constant between the input and output
shafts if the shafts remain parallel and if the end yokes are arranged
symmetrically. The velocity of the central shaft fluctuates during rota-
tion, but high speed and wide angles can cause vibration. The shaft
offset can be varied, but axial freedom requires that one shaft be
spline mounted.
Fig. 3 This crossed-axis yoke coupling is a variation of the mecha-
nism shown in Fig. 2. Each shaft has a yoke connected so that it can
slide along the arms of a rigid cross member. Transmission is at a
constant velocity, but the shafts must remain parallel, although the
offset can vary. There is no axial freedom. The central cross member
describes a circle and is thus subjected to centrifugal loads.
Fig. 4 This Oldham coupling provides motion at a constant velocity
as its central member describes a circle. The shaft offset can vary,
but the shafts must remain parallel. A small amount of axial freedom
is possible. A tilt in the central member can occur because of the off-
set of the slots. This can be eliminated by enlarging its diameter and
milling the slots in the same transverse plane.
Sclater Chapter 9 5/3/01 12:56 PM Page 294
295
NOVEL LINKAGE COUPLES OFFSET SHAFTS
An unorthodox yet remarkably simple
arrangement of links and disks forms the
basis of a versatile parallel-shaft cou-
pling. This coupling—essentially three
disks rotating in unison and intercon-
nected in series by six links (se draw-
ing)—can adapt to wide variations in
axial displacement while it is running
under load.
Changes in radial displacement do not
affect the constant-velocity relationship
between the input and output shafts, nor
do they affect initial radial reaction
forces that might cause imbalance in the
system. Those features open up unusual
applications for it in automotive, marine,
machine-tool, and rolling-mill machin-
ery (see drawings).
How it works. The inventor of the
coupling, Richard Schmidt of Madison,
Alabama, said that a similar link arrange-
ment had been known to some German
engineers for years. But those engineers
were discouraged from applying the the-
ory because they erroneously assumed
that the center disk had to be retained by
its own bearing. Actually, Schmidt found
that the center disk is free to assume its
own center of rotation. In operation, all
three disks rotate with equal velocity.
The bearing-mounted connections of
links to disks are equally spaced at 120º
on pitch circles of the same diameter.
The distance between shafts can be var-
ied steplessly between zero (when the
shafts are in line) and a maximum that is
twice the length of the links (see draw-
ings.) There is no phase shift between
shafts while the coupling is undulating.
Parallel-link connections between disks
(see upper drawing) exactly duplicate the
motion between the input and output
shafts—the basis of this principle in cou-
pling. The lower diagrams show three
positions of the links as one shaft is
shifted with respect to the other shaft in
the system.
Torque transmitted by three links in the
group adds up to a constant value, regard-
less of the angle of rotation.
Sclater Chapter 9 5/3/01 12:56 PM Page 295
DISK-AND-LINK COUPLING SIMPLIFIES
TRANSMISSIONS
296
The parallelgram-type coupling
(above) introduces versatility to a
gear-transmission design (left ) by
permitting both the input and output
to clutch in directly to any of the six
power gears.
A unique disk-and-link coupling that can
handle large axial displacement between
shafts, while the shafts are running under
load, has opened up new approaches to
transmission design. It was developed by
Richard Schmidt of Madison, Alabama.
The coupling (drawing, upper right)
maintains a constant transmission ratio
between input and output shafts while
the shafts undergo axial shifts in their rel-
ative positions. This permits gear-and-
belt transmissions to be designed that
need fewer gears and pulleys.
Half as many gears. In the internal-
gear transmission shown, a Schmidt cou-
pling on the input side permits the input
to be plugged in directly to any one of six
gears, all of which are in mesh with the
internal gear wheel.
On the output side, after the power
flows through the gear wheel, a second
Schmidt coupling permits a direct power
takeoff from any of the same six gears.
Thus, any one of 6
× 6 minus 5 or 31 dif-
ferent speed ratios can be selected while
the unit is running. A more orthodox
design would require almost twice as
many gears.
Powerful pump. In the worm-type
pump (bottom left), as the input shaft
rotates clockwise, the worm rotor is
forced to roll around the inside of the
gear housing, which has a helical groove
running from end to end. Thus, the rotor
center-line will rotate counterclockwise
to produce a powerful pumping action
for moving heavy liquids.
In the belt drive (bottom right), the
Schmidt coupling permits the belt to be
shifted to a different bottom pulley while
remaining on the same top pulley.
Normally, because of the constant belt
length, the top pulley would have to be
shifted too, to provide a choice of only
three output speeds. With this arrange-
ment, nine different output speeds can be
obtained.
The coupling allows a helically-shaped rotor to oscillate for pumping purposes.
This coupling takes up slack when the bottom shifts.
Sclater Chapter 9 5/3/01 12:56 PM Page 296
297
INTERLOCKING SPACE-FRAMES FLEX AS THEY
TRANSMIT SHAFT TORQUE
This coupling tolerates unusually high
degrees of misalignment, with no variation
in the high torque that’s being taken from
the shaft.
A concept in flexible drive-shaft cou-
plings permits unusually large degrees of
misalignment and axial motion during
the transmission of high amounts of
torque. Moreover, the rotational velocity
of the driven member remains constant
during transmission at angular misalign-
ments; in other words, cyclic pulsations
are not induced as they would be if, say, a
universal coupling or a Hooke’s joint
were employed.
The coupling consists essentially of a
series of square space-frames, each bent
to provide offsets at the diagonals and
each bolted to adjacent members at alter-
nate diagonals. The concept was invented
by Robert B. Bossler, Jr. He was granted
U.S. Patent No. 3,177,684.
Couplings accommodate the inevitable
misalignments between rotating shafts in a
driven train. These misalignments are
caused by imperfect parts, dimensional
variations, temperature changes, and
deflections of the supporting structures.
The couplings accommodate misalignment
either with moving contacts or by flexing.
Most couplings, however, have parts
with moving contacts that require lubri-
cation and maintenance. The rubbing
parts also absorb power. Moreover, the
lubricant and the seals limit the coupling
environment and coupling life. Parts
wear out, and the coupling can develop a
large resistance to movement as the parts
deteriorate. Then, too, in many designs,
the coupling does not provide true con-
stant velocity.
For flexibility. Bossler studied the var-
ious types of couplings n the market and
first developed a new one with a moving
contact. After exhaustive tests, he
became convinced that if there were to
be the improvements he wanted, he had
to design a coupling that flexed without
any sliding or rubbing.
Flexible-coupling behavior, however,
is not without design problems. Any flex-
ible coupling can be proportioned with
strong, thick, stiff members that easily
transmit a design torque and provide the
stiffness to operate at design speed.
However, misalignment requires flexing
of these members. The flexing produces
alternating stresses that can limit cou-
pling life. The greater the strength and
stiffness of a member, the higher the
alternating stress from a given misalign-
ment. Therefore, strength and stiffness
provisions that transmit torque at speed
will be detrimental to misalignment
accommodation capability.
The design problem is to proportion
the flexible coupling to accomplish
torque transmission and overcome mis-
alignment for the lowest system cost.
Bossler looked at a drive shaft, a good
example of power transmission—and
wondered how he could convert it into
one with flexibility.
He began to evolve it by following
basic principles. How does a drive shaft
transmit torque? By tension and com-
pression. He began paring it down to the
important struts that could transmit
torque and found that they are curved
beams. But a curved beam in tension and
compression is not as strong as a straight
beam. He ended up with the beams
straight in a square space-frame with
what might be called a
double helix
arrangement.
One helix contained ele-
ments in compression; the other helix
contained elements in tension.
Flattening the helix. The total number
of plates should be an even number to
obtain constant velocity characteristics
during misalignment. But even with an
odd number, the cyclic speed variations
are minute, not nearly the magnitude of
those in a Hooke’s joint.
Although the analysis and resulting
equations developed by Bossler are
based on a square-shaped unit, he con-
cluded that the perfect square is not the
ideal for the coupling, because of the
position of the mounting holes. The flat-
ter the helix—in other words the smaller
the distance
S—the more misalignment
the coupling will tolerate.
Hence, Bossler began making the
space-frames slightly rectangular instead
of square. In this design, the bolt-heads
that fasten the plates together are offset
from adjoining pairs, providing enough
clearance for the design of a “flatter”
helix. The difference in stresses between
a coupling with square-shaped plates and
one with slightly rectangular plates is so
insignificant that the square-shape equa-
tions can be employed with confidence.
Design equations. By making a few
key assumptions and approximations,
Bossler boiled the complex analytical
relationships down to a series of straight-
forward design equations and charts. The
derivation of the equations and the
resulting verification from tests are given
in the NASA report
The Bossler
Coupling,
CR-1241.
Torque capacity. The ultimate torque
capacity of the coupling before buckling
that might occur in one of the space-
frame struts under compression is given
by Eq. 1. The designer usually knows or
establishes the maximum continuous
torque that the coupling must transmit.
Then he must allow for possible shock
loads and overloads. Thus, the clutch
should be designed to have an ultimate
torque capacity that is at least twice as
much, and perhaps three times as much,
as the expected continuous torque,
according to Bossler.
Induced stress. At first glance, Eq. 1
seems to allow a lot of leeway in select-
ing the clutch size. The torque capacity is
easily boosted, for example, by picking a
smaller bolt-circle diameter,
d, which
Sclater Chapter 9 5/3/01 12:56 PM Page 297
298
Design equations for the Bossler coupling
Ultimate torque capacity
(1) T = 11.62
Maximum stress per degree of misalignment.
(2) σ
max
= 0.0276 Et/L
Minimum thickness to meet required torque strength
(3) t = 0.4415 n
0.3
Weight of coupling with minimum-thickness plates
(4) W = 1.249w d
4/3
b
2/3
n
1.3
Maximum permissible misalignment
(5) θ
max
= 54.7 σ
c
n
0.7
Maximum permissible misalignment (simplified)
(6) θ/d = 10.9
Maximum permissible offset-angle
(7) β = 54.7
where:
Maximum permissible offset-angle (simplified)
(8) β/d =
10 9. C
T n
1/3 0.3
x=1
x=n
l
x
S
S
∑
−−
11
2
()
bd
TE
C
n
2
2
e
0.3
13/
σ
n
T
0.7
1/3
bd
TE
2
2
13/
T
E
13/
dT
bE
13/
Ebt
dn
3
09.
Critical speed frequency
(9) f =
where: k = and (El)
e
= 0.886Ebt
3
S/L
List of symbols
b = Width of an element
d = Diameter at the bold circle
E = Modulus of elasticity
f = First critical speed, rpm
l = Flatwise moment of inertia of an element = bt
3
/12
k = Spring constant for single degree of freedom
L = Effective length of an element. This concept is required
because joint details tend to stiffen the ends of the elements.
L = 0.667 d is recommended
M = Mass of center shaft plus mass of one coupling with fasteners
n = Number of plates in each coupling
S = Offset distance by which a plate is out of plane
t = Thickness of an element
T = Torque applied to coupling, useful ultimate, usually taken as
lowest critical buckling torque
w = Weight per unit volume
W = Total weight of plates in a coupling
(El)
e
= Flexural stiffness, the moment that causes one radian of flex-
ural angle change per unit length of coupling
β = Equivalent angle change at each coupling during parallel off-
set misalignment, deg
ϑ = Total angular misalignment, deg
σ
c
= Characteristic that limits stress for the material: yield stress for
static performance, endurance limit stress for fatigue perform-
ance
24(El)
nS)
e
3
(
60
2
12
π
k
M
/
Sclater Chapter 9 5/3/01 12:56 PM Page 298
makes the clutch smaller, or by making
the plates thicker. But either solution
would also make the clutch stiffer, hence
would restrict the misalignment permit-
ted before the clutch becomes over-
stressed. The stress-misalignment rela-
tionship is given in Eq. 2, which shows
the maximum flat-wise bending stress
produced when a plate is misaligned 1º
and is then rotated to transmit torque.
Plate thickness. For optimum misalign-
ment capability, the plates should be
selected with the least thickness that will
provide the required torque strength. To
determine the minimum thickness,
Bossler found it expedient to rearrange
Eq. 1 into the form shown in Eq. 3. The
weight of any coupling designed in
accordance to the minimum-thickness
equation can be determined from Eq. 4.
Maximum misalignment. Angular
misalignment occurs when the center-
lines of the input and output shafts inter-
sect at some angle—the angle of mis-
alignment. When the characteristic
limiting stress is known for the material
selected—and for the coupling’s dimen-
sions—the maximum allowable angle
of misalignment can be computed from
Eq. 5.
If this allowance is not satisfactory,
the designer might have to juggle the size
factors by, say, adding more plates to the
unit. To simplify eq. 5, Bossler made
some assumptions in the ratio of
endurance limit to modulus and in the
ratio of
dsb to obtain Eq. 6.
Parallel offset. This condition exists
when the input and output shafts remain
parallel but are displaced laterally. As
with Eq. 6, Eq. 7 is a performance equa-
tion and can be reduced to design curves.
Bossler obtained Eq. 8 by making the
same assumptions as in the previous
case.
Critical speed. Because of the noncir-
cular configurations of the coupling, it is
important that the operating speed of the
unit be higher than its critical speed. It
should not only be higher but also should
avoid an integer relationship.
Bossler worked out a handy relation-
ship for critical speed (Eq. 9) that
employs a somewhat idealized value for
the spring constant
k.
Bossler also made other recommen-
dations where weight reduction is vital:
•
Size of plates. Use the largest d con-
sistent with envelope and centrifugal
force loading. Usually, centrifugal
force loading will not be a problem
below 300 ft/s tip speed.
•
Number of plates. Pick the least n
consistent with the required perform-
ance.
•
Thickness of plates. Select the
smallest
t consistent with the required
ultimate torque.
•
Joint details. Be conservative; use
high-strength tension fasteners with
high preload. Provide fretting protec-
tion. Make element centerlines and
bolt centerlines intersect at a point.
•
Offset distance. Use the smallest S
consistent with clearance.
299
OFF-CENTER PINS CANCEL MISALIGNMENT
OF SHAFTS
Two Hungarian engineers developed an
all-metal coupling (see drawing) for con-
necting shafts where alignment is not
exact—that is, where the degree of mis-
alignment does not exceed the magnitude
of the shaft radius.
The coupling is applied to shafts that
are being connected for either high-
torque or high-speed operation and that
must operate at maximum efficiency.
Knuckle joints are too expensive, and
they have too much play; elastic joints
are too vulnerable to the influences of
high loads and vibrations.
How it’s made. In essence, the cou-
pling consists of two disks, each keyed to
a splined shaft. One disk bears four
fixed-mounted steel studs at equal spac-
ing; the other disk has large-diameter
holes drilled at points facing the studs.
Each large hole is fitted with a bear-
ing that rotates freely inside it on rollers
or needles. The bore of the bearings,
however, is off-center. The amount of
eccentricity of the bearing bore is identi-
cal to the deviation of the two shaft cen-
ter lines.
In operation, input and output shafts
can be misaligned, yet they still rotate
with the same angular relationship they
would have if perfectly aligned.
Eccentrically bored bearings rotate to
make up for misalignment between shafts.
Sclater Chapter 9 5/3/01 12:56 PM Page 299
300
HINGED LINKS AND TORSION BUSHINGS GIVE DRIVES
A SOFT START
Centrifugal force automatically draws up the linkage legs, while the torsional resistance of the
bushings opposes the deflection forces.
A spidery linkage system combined with
a rubber torsion bushing system formed a
power-transmission coupling. Developed
by a British company, Twiflex Couplings
Ltd., Twickenham, England, the device
(drawing below) provides ultra-soft start-
ing characteristics. In addition to the tor-
sion system, it also depends on centrifu-
gal force to draw up the linkage legs
automatically, thus providing additional
soft coupling at high speeds to absorb
and isolate any torsional vibrations aris-
ing from the prime mover.
The TL coupling has been installed to
couple marine main engines to gearbox-
propeller systems. Here the coupling
reduces propeller vibrations to negligible
proportions even at high critical speeds.
Other applications are also foreseen,
including their use in diesel drives,
machine tools, and off-the-road construc-
tion equipment. The coupling’s range is
from 100 hp to 4000 rpm to 20,000 hp at
400 rpm.
Articulating links. The key factor in
the TL coupling, an improvement over an
earlier Twiflex design, is the circular
grouping of hinged linkages connecting
the driving and driven coupling flanges.
The forked or tangential links have
resilient precompressed bonded-rubber
bushings at the outer flange attachments,
while the other pivots ride on bearings.
When torque is applied to the cou-
pling, the linkages deflect in a positive or
negative direction from the neutral posi-
tion (drawings, below). Deflection is
opposed by the torsional resistance of the
rubber bushings at the outer pins. When
the coupling is rotating, the masses of the
linkage give rise to centrifugal forces
that further oppose coupling deflection.
Therefore, the working position of the
linkages depends both on the applied
torque and on the speed of the coupling’s
rotation.
Tests of the coupling’s torque/deflec-
tion characteristics under load have
shown that the torsional stiffness of the
coupling increases progressively with
speed and with torque when deflected in
the positive direction. Although the
geometry of the coupling is asymmetri-
cal the torsional characteristics are simi-
lar for both directions of drive in the nor-
mal working range. Either half of the
coupling can act as the driver for either
direction of rotation.
The linkage configuration permits the
coupling to be tailored to meet the exact
stiffness requirements of individual sys-
tems or to provide ultra-low torsional
stiffness at values substantially softer
than other positive-drive couplings.
These characteristics enable the Twiflex
coupling to perform several tasks:
• It detunes the fundamental mode of
torsional vibration in a power-
transmission system. The coupling is
especially soft at low speeds, which
permits complete detuning of the sys-
tem.
• It decouples the driven machinery
from engine-excited torsional vibra-
tion. In a typical geared system, the
major machine modes driven by the
gearboxes are not excited if the ratio
of coupling stiffness to transmitted
torque is less than about 7:1—a ratio
easily provide by the Twiflex cou-
pling.
• It protects the prime mover from
impulsive torques generated by
driven machinery. Generator short
circuits and other causes of impulsive
torques are frequently of sufficient
duration to cause high response
torques in the main shafting.
Using the example of the TL 2307G
coupling design—which is suitable for
10,000 hp at 525 rpm—the torsional
stiffness at working points is largely
determined by coupling geometry and is,
therefore, affected to a minor extent by
the variations in the properties of the rub-
ber bushings. Moreover, the coupling can
provide torsional-stiffness values that are
accurate within 5.0%.
Articulating links of the new coupling (left) are arranged around the driving flanges. A four-link
design (right) can handle torques from a 100-hp prime mover driving at 4000 rpm.
Sclater Chapter 9 5/3/01 12:56 PM Page 300
301
UNIVERSAL JOINT RELAYS POWER 45° AT
CONSTANT SPEEDS
A universal joint that transmits power at
constant speeds through angles up to 45º
was designed by Malton Miller of
Minnesota.
Models of the true-speed drive that
can transmit up to 20 hp have been
developed.
It had not been possible to transmit
power at constant speeds with only one
universal joint. Engineers had to specify
an intermediate shaft between two
Hooke’s joints or use a Rzappa-type joint
to get the desired effect.
Ball-and-socket. Basically, the True-
Speed joint is a system of ball-and-
socket connections with large contact
areas (low unit pressure) to transmit tor-
sional forces across the joint. This
arrangement minimizes problems when
high bearing pressures build up against
running surfaces. The low-friction bear-
ings also increase efficiency. The joint is
balanced to keep vibration at high speeds
to a minimum.
The joint consists of driving and
driven halves. Each half has a coupling
sleeve at its end of the driveshaft, a pair
of driving arms opposite each other and
pivoted on a cross pin that extends
through the coupling sleeve, and a ball-
and-socket coupling at the end of each
driving arm.
As the joint rotates, angular flexure in
one plane of the joint is accommodated
by the swiveling of the all-and-socket
couplings and, in the 90º plane, by the
oscillation of the driving arms about the
transverse pin. As rotation occurs, tor-
sion is transmitted from one half of the
joint to the other half through the swivel-
ing ball-and-socket couplings and the
oscillating driving arms.
Balancing. Each half of the joint, in
effect, rotates about its own center shaft,
so each half is considered separate for
balancing. The center ball-and-socket
coupling serves only to align and secure
the intersection point of the two shafts. It
does not transmit any forces to the entire
drive unit.
Balancing for rotation is achieved by
equalizing the weight of the two driving
arms of each half of the joint. Balancing
the acceleration forces due to the oscilla-
tion of the ball-and-socket couplings,
which are offset from their swiveling
axes, is achieved by the use of counter-
weights extending from the opposite side
of each driving arm.
The outer ball-and-socket couplings
work in two planes of motion, swiveling
widely in the plane perpendicular to the
main shaft and swiveling slightly about
the transverse pin in the plane parallel to
the main shaft. In this coupling configu-
ration, the angular displacement of the
driving shaft is exactly duplicated in the
driven shaft, providing constant rota-
tional velocity and constant torque at all
shaft intersection angles.
Bearings. The only bearing parts are
the ball-and-socket couplings and the
driving arms on the transverse pins.
Needle bearings support the driving arms
on the transverse pin, which is hardened
and ground. A high-pressure grease lubri-
cant coats the bearing surfaces of the
ball-and-socket couplings. Under maxi-
mum rated loadings of 600 psi on the
ball-and-socket surfaces, there is no
appreciable heating or power loss due to
friction.
Capabilities. Units have been labora-
tory-tested at all rated angles of drive
under dynamometer loadings. Although
the first available units were for smaller
capacities, a unit designed for 20 hp at
550 rpm, suitable for tractor power take-
off drive, has been tested.
Similar couplings have been designed
as pump couplings. But the True-Speed
drive differs in that the speed and transfer
elements are positive. With the pump
coupling, on the other hand, the speed
might fluctuate because of spring
bounce.
A novel arrangement of pivots and ball-socket joints transmits uniform motion.
An earlier version for angled shafts
required spring-loaded sliding rods.
Sclater Chapter 9 5/3/01 12:56 PM Page 301
302
BASIC MECHANICAL CLUTCHES
Both friction and positive clutches are illustrated here. Figures 1 to 7 show externally controlled
clutches, and Figures 8 to 12 show internally controlled clutches which are further divided into
overload relief, overriding, and centrifugal versions.
Fig. 1 Jaw Clutch: The left sliding half of this clutch is feathered to
the driving shaft while the right half rotates freely. The control arm
activates the sliding half to engage or disengage the drive. However,
this simple, strong clutch is subject to high shock during engagement
and the sliding half exhibits high inertia. Moreover, engagement
requires long axial motion.
Fig. 2 Sliding Key Clutch: The driven shaft with a keyway carries
the freely rotating member with radial slots along its hub. The sliding
key is spring-loaded but is restrained from the engaging slots by the
control cam. To engage the clutch, the control cam is raised and the
key enters one of the slots. To disengage it, the cam is lowered into
the path of the key and the rotation of the driven shaft forces the key
out of the slot in the driving member. The step on the control cam lim-
its the axial movement of the key.
Fig. 3 Planetary Transmission Clutch: In the disengaged position
shown, the driving sun gear causes the free-wheeling ring gear to
idle counter-clockwise while the driven planet carrier remains motion-
less. If the control arm blocks ring gear motion, a positive clockwise
drive to the driven planet carrier is established.
Fig. 4 Pawl and Ratchet Clutch: (External Control) The driving
ratchet of this clutch is keyed to the driving shaft, and the pawl is
pinned to the driven gear which can rotate freely on the driving shaft.
When the control arm is raised, the spring pulls in the pawl to engage
the ratchet and drive the gear. To disengage the clutch the control
arm is lowered so that driven gear motion will disengage the pawl
and stop the driven assembly against the control member.
Fig. 5 Plate Clutch: The plate clutch transmits power through the
friction developed between the mating plate faces. The left sliding
plate is fitted with a feather key, and the right plate member is free to
rotate on the shaft. Clutch torque capacity depends on the axial force
exerted by the control half when it engages the sliding half.
Fig. 6 Cone Clutch: The cone clutch, like the plate clutch, requires
axial movement for engagement, but less axial force is required
because of the increased friction between mating cones. Friction
material is usually applied to only one of the mating conical surfaces.
The free member is mounted to resist axial thrust.
Sclater Chapter 9 5/3/01 12:56 PM Page 302
[...]... to grip tightly, and the coils inside the bore to contract and produce slip Rotation in the opposite direction reverses the action of the spring parts, and slip is effected on the shaft Dual-Spring Slip Clutch This innovation also permits bi-directional slip and independent torque capacities for the two directions of rotation It requires two springs, one right-handed and one left-handed, for coupling... savings in cost and space is the clutches’ freedom from the need for a hardened outer race Rollers and sprags must have hardened races because they transmit power by a wedging action between the inner and outer races Role of spring bands Overrunning clutches, including the spiral-band type, slip and overrun when reversed (see drawing) This occurs when the outer member is rotated clockwise and the inner... is only 0.900 in., and the total length is 0.940 in The exterior material of the knob is anodized aluminum, black or gray, and all other parts are stainless steel The device is designed to meet the military requirements of MIL-E-5400, class 3 and MILK-3926 specifications Applications were seen in counter and reset switches and controls for machines and machine tools, radar systems, and precision potentiometers... on the other hand, is a three-member unit 326 Fig 6 Controlling output from a differential with rotating input and output members and a stationary coil housing It eliminates the need for brushes and slip rings, but it demands additional bearing supports, and it can require close tolerances in mounting Purely Magnetic Clutches Probably less familiar than the friction types are hysteresis and eddy-current... the bands wrap, creating a wedging action in this V-groove This action is similar to that of a spring clutch with a helicalcoil spring, but the spiral-band type has very little unwind before it overruns, compared with the coil type Thus, it responds faster Edges of the clutch bands carry the entire load, and there is also a compound action of one band upon another As the torque builds up, each band... on the band beneath it, so each tip is forced more firmly into the V-groove The bands are rated for torque capacities from 85 to 400 ft.-lb Applications include their use in auto transmissions, starters, and industrial machinery Spiral clutch bands can be purchased separately to fit the user’s assembly Spiral bands direct the force inward as an outer ring drives counterclockwise The rollers and sprags... in the wings, plus other data, and feeds a readout at the counter The entire mechanism was subjected to vibration, acceleration and deceleration, shock, and other high-torque loads, all of which could feed back through the system and might move the counter The new knob device positively locks the mechanism shaft against the vibration, shock loads, and accidental turning, and it also limits the input... coupling the input, intermediate and output members These members are coaxial, with the intermediate and input free to rotate on the output shaft The rotation of input in one direction causes the spring, which couples the input and intermediate member, to grip tightly The second spring, which couples the intermediate and output members, is oppositely wound, tends to expand and slip The rotation in the... gear C and results in the mesh and backlash shown in (B) The overrunning clutches never actually overrun They provide flexible connections (something like split and sprung gears) between shaft I and gears A and C to allow absorption of all backlash 319 Sclater Chapter 9 5/3/01 12:57 PM Page 320 APPLICATIONS FOR SPRAG-TYPE CLUTCHES Overrunning sprag clutches transmit torque in one direction and reduce... ratchet B, and (2) it blocks the further motion of rim F and the cam plate Fig 2 A pawl and ratchet, single-cycle, dual-control clutch The principal parts of this clutch are driving ratchet B, driven crank C, and spring-loaded ratchet pawl D Driving ratchet B is directly connected to the motor and free to rotate on rod A Driven crank C is directly connected to the main shaft of the machine and is also . class 3 and MILK-3926
specifications.
Applications were seen in counter and
reset switches and controls for machines
and machine tools, radar systems, and
precision. input and intermediate member, to grip tightly.
The second spring, which couples the intermediate and output
members, is oppositely wound, tends to expand and