Foseco Ferrous Foundryman''''''''s Handbook Part 2 ppsx
Foseco Ferrous Foundryman''''s Handbook Part 2 ppsx
... Grade 20 25 30 35 40 45 50 60
ASTM A48M-94 Grade 150 175 20 0 22 5 25 0 27 5 300 325 350 400
Inter- ISO 185-1988 Grade 100 150 20 0 25 0 300 350
national
Equivalent tonf/in
2
6.5 9.7 12. 9 16 .2 19.4 22 .7
Note: ... 1.9 425 808
25 0 17 .2 300 5160
21 2 25 .3 21 2 5364
180 16.7 21 2 3540
150 19 .2 150 28 80
125 10.6 150 1590
90 6.5 106 689
63 1.4 75 105
≤63 0.5 38 19
Total...
Foseco Ferrous Foundryman''''s Handbook Part 5 ppsx
... 1.5 2. 8 1.5 2. 5 21 24 0.5 0.5 – 0.08 – 370 min 20 min 140 22 0 20
S2M 3.0 1.5 2. 5 4.0–4.5 21 24 0.5 0 .2 – 0.08 – 420 min 25 min 160 25 0 15
S2W 3.0 1.5 2. 2 0.5–1.5 18 22 0.5 1.5 2. 2 0. 12 0 .2 0.05 ... GGG-NiCr 20 2 D -2
Ni-Resist D-2W -– S2W – GGG-NiCrNb 20 2 –
Ni-Resist D-2B S-NiCr 20 3 S2B S-NC 20 3 GGG-NiCr 20 3 D-2B
Nicrosilal
Spheronic S-NiSiCr 20 5 2 – S-NSC...
Foseco Non-Ferrous Foundryman’s Handbook Part 2 doc
... 1000
710 22 699 22 710
500 30 500 30 500
355 44 353 45 350
25 0 60 25 1 60 25 0
(21 2) 72 211 70 21 0
180
(150) 100 1 52 100 149
125 120 125
90 150 104 150 105
63 20 0 76 20 0 74
(45) 300 53 325 44
Notes: ... 1.9 425 808
25 0 17 .2 300 5160
21 2 25 .3 21 2 5364
180 16.7 21 2 3540
150 19 .2 150 28 80
125 10.6 150 1590
90 6.5 106 689
63 1.4 75 105
≤63 0.5 38 19
Total 99.6...
Foseco Non-Ferrous Foundryman’s Handbook Part 3 ppsx
... (Mpa)
Elong.
(%)
Brinell
HBS
Equivalent
BS 1490 alloy
EN AC- 420 00 AlSi7Mg sand F 140 80 2 50 LM25
sand T6 22 0 180 1 75
chill F 170 90 2. 5 55
chill T6 26 0 22 0 1 90
chill T64 24 0 20 0 2 80
EN AC-44100 AlSi 12( b) sand F 150 70 4 50 LM6
chill ... cases
LM21 Al-Si6Cu4 45 000 A-S5U2 G-AlSi6Cu4
(22 5)
7369/4 308 326 AC 2A Sand, gravity; similar to LM4, crankcases, gear boxes
etc....
Foseco Non-Ferrous Foundryman’s Handbook Part 13 ppsx
... G–CuNiP
A3 /2 G–CuNi2Si
A3/1 G–CuCo2Be
A4 /2 G–CuBe
Copper–zinc (Brasses)
DZR1 CuZn35Pb2Al–C CC752S ✓✓
DZR2 CuZn33Pb2Si–C CC751S ✓
CuZn37Pb2Ni1AlFe–C CC753S ✓
PCB1 G–CuZn40Pb
DCB1 CuZn38Al–C CC767S ✓
DCB2 ... cold
working
NS 1 × NS4 2 × NS4 3 × NS4 1 × NS6 2 × NS6 4 × NS6
Ni–bronze
Cu–Ni alloys
MG 2 × MG5 3 × MG5 2 × MG6 3 × MG6 6 × MG6 12MG6
24 6 Foseco Non -Ferrous Foundryman’...
Foseco Ferrous Foundryman''''s Handbook Part 3 docx
... 86 42 22
54 14.8 12. 6 5950 53 330 3300 109 43 22
60 18.3 15.6 7360 57 410 4100 135 43 22
66 22 .1 18.8 8900 60 500 5000 165 44 22
72 26.5 22 .5 10 650 63 594 5940 196 44 22
78 31.1 26 .4 12 500 69 ... 12 38 16
24 2. 9 2. 5 1180 42 65 650 21 39 16
30 4.5 3.9 1840 44 100 1000 33 41 16
36 6.6 5.6 26 50 46 150 1500 50 41 19
42 9.0 7.6 3 620 48 20 0 20 00 66 42 19
48 1...
Foseco Ferrous Foundryman''''s Handbook Part 4 pot
... 3.6–3.8 2. 6 2. 8 0.5 3.6–3.8 2. 6 2. 8 0.3 3.6–3.8 2. 6 2. 8 0 .2 3.6–3.8 2. 6 2. 8 0.1
13 25 3.5–3.6 2. 2 2. 5 0.6 3.5–3.6 2. 2 2. 5 0.35 3.5–3.6 2. 2 2. 4 0 .25 3.5–3.6 2. 2 2. 4 0.15
25 –50 3.5–3.6 2. 1 2. 3 0.7 ... 3.5–3.6 2. 1 2. 4 0.4 3.5–3.6 2. 2 2. 4 0.3 3.5–3.6 2. 2 2. 4 0 .20
50–100 3.4–3.5 1.9 2. 1 0.8 3.4–3.5 2. 0 2. 2 0.5 3.4–3.5 2. 0 2. 2 0.35 3.4–3.5 1.8 2. 0...
Foseco Ferrous Foundryman''''s Handbook Part 6 docx
... Duplex steel GX2CrNiMoCN25-6-3-3
CSiMnPSCrMoNiCuN
0.03 1.0 1.50 0.035 0. 025 24 .5– 2. 5– 5.0– 2. 75– 0. 12
26 .5 3.5 7.0 3.5 0 .22
Mechanical properties:
UTS (N/mm
2
) 650–850
0.1%PS (N/mm
2
) 480
Elongation ... –
Mechanical properties
TS (N/mm
2
) 460 – 480 – 540 – 620 – – –
0 .2% PS (N/mm
2
) 26 0 – 28 0 – 325 – 370 – – –
Elongation (%) 18 – 17 – 17 – 13 – – –
Angle of bend...
Foseco Ferrous Foundryman''''s Handbook Part 8 pps
... (lbf/in
2
)
1 psi (lbf/in
2
) = 6.895 kPa (kN/m
2
)
= 0.070 32 kgf/cm
2
Conversion table
kPa (kN/m
2
) kgf/cm
2
psi (lbf/in
2
)
10 0.10 1.5
50 0.51 7.3
100 1. 02 14.5
20 0 2. 04 29 .0
300 3.06 43.5
400 ... = kN/m
2
cgs units kgf/cm
2
Imperial units psi = lbf/in
2
Conversion factors:
100 kPa (kN/m
2
) = 1.0197 kgf/cm
2
= 14.5038 psi (lbf/in
2
)
1 kgf/cm
2
= 98...
Foseco Ferrous Foundryman''''s Handbook Part 9 ppt
... Indefinite 2 mins 30 min. 3 1 1
Hot box 1 2 4–6 hrs 1 /2 1 min. 1 /2 2hrs 3 2 1
Warm box 1 1 4–8 hrs 1 /2 1 min. 0 2 hrs 3 1 1
Amine-urethane 1 1 1–6 hrs 10–30 sec. 0–1 hr 2 2 2
SO
2
-epoxy 1 2 24 hrs ... liquid.
Compression strength (kg/cm
2
)
40
30
20
10
0 60 120
Gassing time (seconds)
1
2
3
4
(1) Ratio SiO
2
: Na
2
O2.0:1
(2) 2. 2:1
(3) 2. 4:1
(4) 2. 5:1
Figu...