Metal Machining - Theory and Applications Episode 1 Part 10 ppt

Metal Machining - Theory and Applications Episode 1 Part 10 ppt

Metal Machining - Theory and Applications Episode 1 Part 10 ppt

... h c Non-orthogonal (three-dimensional) machining 18 7 Childs Part 2 28:3:2000 3 :13 pm Page 18 7 18 2 Advances in mechanics (b) (c) Fig. 6 .15 continued Childs Part 2 28:3:2000 3 :13 pm Page 18 2 is ... 6.4.8. Non-orthogonal (three-dimensional) machining 18 1 Fig. 6 .15 Uncut chip cross-sections in single point turning: (a) case 1, (b) case 2, (c) case 3 and (d) case 4 (a) Ch...
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Metal Machining - Theory and Applications Episode 1 Part 9 pptx

Metal Machining - Theory and Applications Episode 1 Part 9 pptx

... Smart, E. F. and Milner, D. (19 70) The metallurgy of machining, Part 1. Metallurgia 81, 3 10 . 15 8 Experimental methods Childs Part 2 28:3:2000 3 :11 pm Page 15 8 Over the exit boundaries BD and DA′, ... 7 × 10 15 m: for a sensor with L = 10 mm, that is equivalent to a minimum strain of 7 × 10 13 . AE Acoustic emission 15 5 Fig. 5.22 Structure of an AE sensor Chil...
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Metal Machining - Theory and Applications Episode 1 Part 7 ppt

Metal Machining - Theory and Applications Episode 1 Part 7 ppt

... carbon steel with a P10 cemented carbide tool, after Yamane and Narutaki (19 83) d :1. 0 mm, f: 0.2 mm tooth -1 Real cutting time: 1. 9 min 0. 01 0 .1 1 2 5 10 20 2 5 10 20 50 10 0 Oxygen content (%) Crater ... (min) 15 0 m min -1 15 0 m min -1 236 m min -1 Turning Milling 236 m min -1 Crater depth ( µm) Depth of cut :1. 0mm Feed rate: 0.2 mm rev -1 Flank...
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Metal Machining - Theory and Applications Episode 1 Part 8 ppsx

Metal Machining - Theory and Applications Episode 1 Part 8 ppsx

... sintered steel and Inconel 718 0.05 0.02 0 .1 0.2 0.5 1. 0 2.0 5 10 20 40 60 80 99 85 Flank wear VB (mm) P10 Sintered steel P10 B 111 2 TiC-Al 2 O 3 ceramic Inconel 718 VB max B 112 - P10, V = 200m/min, ... of 13 4 Tool damage 10 00 2000 5000 10 4 2x10 4 5x10 4 99 90 70 50 30 10 3 1 Machine tool A Machine tool B Numbers of impact until tool fracture Cutting speed : 22...
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Metal Machining - Theory and Applications Episode 1 Part 6 pdf

Metal Machining - Theory and Applications Episode 1 Part 6 pdf

... 600–2000 2.0 3 .1 960–990 – PCD 10 0–550 2.0** 3.8–4.2 620–840 14 0–540 PcBN 10 0* 1. 9–2 .1 4.7–4.9 680– 710 15 0–340 K-carbide 75 12 0 3.0–3.4 4.5–6.0 550–650 390–925 P-carbide 25–55 4.0–4 .1 5.8–6.8 490–560 ... K] α e Young’s Material [10 –6 K 1 ] modulus [GPa] 10 0°C 10 00°C TiC 7.4–7.7 ≈ 450 24–33 38– 41 TiN 9.4 ≈ 250 19 – 21 25–26 Al 2 O 3 8.4–9.0 ≈ 400 20–28 6–7.5...
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Metal Machining - Theory and Applications Episode 1 Part 5 potx

Metal Machining - Theory and Applications Episode 1 Part 5 potx

... Carbide CVD coated 0.2–0.5 3–7 1. 2 1. 9 2.8 1. 8 Ground 0 .1 0.25 2–4 1. 2 1. 9 2.8 1. 8 Super-finished 0.03 0.4 1. 2 1. 9 2.8 1. 8 Childs Part 1 28:3:2000 2:38 pm Page 73 2.4.3 Wear in metal cutting Finally, ... found between 10 1 and 10 –4 , depending on whether the abrasive is fixed on one surface (2-body) or is loose (3-body). What is the relevance of this to me...
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Metal Machining - Theory and Applications Episode 1 Part 4 pot

Metal Machining - Theory and Applications Episode 1 Part 4 pot

... 2.2 k/ ρ C 11 0–220 85 14 0 50 16 0 12 0–200 220–320 ∆T 1 [°C] a 230–470 18 0–300 11 0–340 250–430 470–680 K work [W/m K] 25–45 10 0–400 10 0–300 15 –20 6 15 K tool b [W/m K] 20–50 80 12 0 10 0–500 80 12 0 50 12 0 K* ... al. (19 72) Brass/carbide 30 48 0.3 450 0.9 0.95 Shirakashi and Usui (19 73) C steel/carbide 10 46 0.3 600 1. 3 0.8 Shirakashi and Usui (19 73) Low alloy...
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Metal Machining - Theory and Applications Episode 1 Part 3 pot

Metal Machining - Theory and Applications Episode 1 Part 3 pot

... 2 .12 A range of possible rake face contact pressure distributions σ n / k , for α = 0º, φ = 10 º and λ = 35º and n = (a) 1/ 2, (b) 1/ 3 and (c) 1/ 6 Childs Part 1 28:3:2000 2:36 pm Page 52 2 .1( b)). ... in air and CCl 4 atmos- pheres at cutting speeds from 1 to 10 0 m/min, at feeds between 0 .1 and 0.25 mm and with cutting tools of rake angle 6˚ to 40˚. At th...
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Metal Machining - Theory and Applications Episode 1 Part 2 pps

Metal Machining - Theory and Applications Episode 1 Part 2 pps

... 0.27 C t [£] 15 15 15 Fig. 1. 28 Times and costs to remove metal by milling, for the conditions i and ii of Table 1. 7 compared with remov- ing the same metal by turning (- - -) Childs Part 1 28:3:2000 ... Figure 1. 16 (milling machine costs), Table 1. 1 (cutting tool data) and equations (1. 10) and (1. 11) for cost rates. 30 Introduction Childs Part 1 2...
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Metal Machining - Theory and Applications Episode 1 Part 1 potx

Metal Machining - Theory and Applications Episode 1 Part 1 potx

... in machining 82 3.2 Tool materials 97 References 11 7 4 Tool damage 11 8 4 .1 Tool damage and its classification 11 8 4.2 Tool life 13 0 4.3 Summary 13 4 References 13 5 5 Experimental methods 13 6 5 .1 ... technology 11 Fig. 1. 11 Annual UK investment in mechanically and CNC controlled turning (•,o) and milling (+,x) machines, from UK government statistics Childs Part...
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