... SECTION − WELDING TROUBLESHOOTING 4-1 Porosity Porosity − small cavities or holes resulting from gas pockets in weld metal Possible Causes Corrective Actions Arc length too long Reduce arc length ... amperage Improper welding technique Place stringer bead in proper location(s) at joint during welding Adjust work angle or widen groove to access bottom during welding Momentarily hold arc on groove ... Practice technique 4-8 Distortion Distortion − contraction of weld metal during welding that forces base metal to move Base metal moves in the direction of the weld bead Possible Causes Excessive...
... − PRINCIPLES OF SHIELDEDMETALARCWELDING (SMAW) SECTION − SHIELDEDMETALARCWELDING (SMAW) PROCEDURE 3-1 Typical Stick Welding Set-Up ... before welding or going near welding operations If cleared by your doctor, then following the above procedures is recommended SECTION − PRINCIPLES OF SHIELDEDMETALARCWELDING (SMAW) ShieldedMetal ... ARCWELDING (SMAW) ShieldedMetalArcWelding (SMAW) or Stick welding is a process which melts and joins metals by heating them with an arc between a coated metal electrode and the workpiece...
... − PRINCIPLES OF SHIELDEDMETALARCWELDING (SMAW) SECTION − SHIELDEDMETALARCWELDING (SMAW) PROCEDURE 3-1 Typical Stick Welding Set-Up ... before welding or going near welding operations If cleared by your doctor, then following the above procedures is recommended SECTION − PRINCIPLES OF SHIELDEDMETALARCWELDING (SMAW) ShieldedMetal ... ARCWELDING (SMAW) ShieldedMetalArcWelding (SMAW) or Stick welding is a process which melts and joins metals by heating them with an arc between a coated metal electrode and the workpiece...
... Unregistered Version ARCWELDING (GMAW) Gas MetalArcWelding (GMAW) is a welding process which joins metals by heating the metals to their melting point with an electric arc The arc is between a ... electrode wire and the metal being welded The arc is shielded from contaminants in the atmosphere by a shielding gas GMAW can be done in three different ways: S Semiautomatic Welding - equipment ... cable with good metal- to -metal contact to workpiece or worktable as near the weld as practical Insulate work clamp when not connected to workpiece to prevent contact with any metal object Do...
... doctor before welding or going near welding operations If cleared by your doctor, then following the above procedures is recommended SECTION − GAS METALARCWELDING (GMAW) Gas MetalArcWelding (GMAW) ... before welding Insufficient shielding gas at welding Increase flow of shielding gas at regulator/flowmeter and/or prevent drafts near weldingarcarc Dirty welding wire Use clean, dry welding ... spray arc transfer S Welding is limited to flat positions and horizontally fillet welds S Welding is limited to metal 1/8 inch (3 mm)or thicker Ref 804 879-A 3-3 Spray Arc Transfer 1 Spray Arc...
... doctor before welding or going near welding operations If cleared by your doctor, then following the above procedures is recommended SECTION − GAS METALARCWELDING (GMAW) Gas MetalArcWelding (GMAW) ... before welding Insufficient shielding gas at welding Increase flow of shielding gas at regulator/flowmeter and/or prevent drafts near weldingarcarc Dirty welding wire Use clean, dry welding ... spray arc transfer S Welding is limited to flat positions and horizontally fillet welds S Welding is limited to metal 1/8 inch (3 mm)or thicker Ref 804 879-A 3-3 Spray Arc Transfer 1 Spray Arc...
... CONTENTS Introduction Fusion welding Why use welding? Arcwelding processes Welding terms MIG/MAG welding TIG welding 10 Plasma welding 17 Welding sheet 18 Welding plate 20 Welding pipes 22 Defects ... by an arc process WwW.oto-hui.com WELDING TERMS filler metalMetal added to the weld pool during welding For TIG it is supplied as cut lengths of wire Terms commonly used in gas shieldedwelding ... flux coated rod in manual metalarc welding, the tungsten in TIG and plasma welding and the consumable wire in MIG/MAG welding The arc is formed between the parent metal and one end of the electrode...
... ELECTRODES TESTING OF ELECTRODES 03/12/14 ARCWELDING ELECTR HISTORY OF ARCWELDING COATED ELECTRODE During first stage of work with metalarcwelding a bare electrode was in use which was ... electrodes will not be uniform 03/12/14 ARCWELDING ELECTR 29 TEMPERATURE REGULATOR BAKING OVEN 03/12/14 ARCWELDING ELECTR 30 POTABLE OVEN 03/12/14 ARCWELDING ELECTR 31 When the electrodes are ... GRIPPING D = COVERING DIA , d= CORE DIA 03/12/14 ARCWELDING ELECTR TYPES OF ELECTRODE Arcwelding electrodes are classified in groups by American Welding Society (AWS a5.1-91) based upon their...
... Merge and − GUIDELINES FOR GTAW WELDING (TIG) 6-1 Lift -Arc And HF TIG Start Procedures Lift -Arc Start When Lift-Arct button light is On, start arc as follows: Lift -Arc Start Method “Touch” 1−2 Seconds ... from being transferred across the arc S For welding thin metals, use a 3/32 in diameter tungsten Compared to a balled tungsten, a pointed electrode provides greater arc control and lets you direct ... frequency turns on to help start arc when output is enabled High frequency turns off when arc is started, and turns on whenever arc is broken to help restart arc Application: HF start is used...
... MetalArcWelding Method 177 Kalenda Mutombo and Madeleine du Toit Part Mechanisms, Models, and Measurements of ArcWelding 219 Chapter 10 The Mechanism of Undercut Formation and High Speed Welding ... the base metal is not caused by direct contact with the electric arc Instead, the electric arc is established between the filler metal and feed metal, in plate form, placed over the base metal (Fig ... electric arcwelding processes, the electric arc is established between the electrode and the base metal The high energy developed by the electric arc is in direct contact with base metal and...
... doctor before going near arc welding, gouging, or spot welding operations FLYING METAL can injure eyes • • Welding, chipping, wire brushing, and grinding cause sparks and flying metal As welds cool, ... GUIDELINES FOR GTAW WELDING (TIG) 6-1 Lift -Arc And HF TIG Start Procedures Lift -Arc Start When Lift-Arct button light is On, start arc as follows: Lift -Arc Start Method “Touch” 1−2 Seconds TIG ... from being transferred across the arc S For welding thin metals, use a 3/32 in diameter tungsten Compared to a balled tungsten, a pointed electrode provides greater arc control and lets you direct...
... doctor before going near arc welding, gouging, or spot welding operations FLYING METAL can injure eyes • • Welding, chipping, wire brushing, and grinding cause sparks and flying metal As welds cool, ... GUIDELINES FOR GTAW WELDING (TIG) 6-1 Lift -Arc And HF TIG Start Procedures Lift -Arc Start When Lift-Arct button light is On, start arc as follows: Lift -Arc Start Method “Touch” 1−2 Seconds TIG ... from being transferred across the arc S For welding thin metals, use a 3/32 in diameter tungsten Compared to a balled tungsten, a pointed electrode provides greater arc control and lets you direct...
... the base metal is not caused by direct contact with the electric arc Instead, the electric arc is established between the filler metal and feed metal, in plate form, placed over the base metal (Fig ... electric arcwelding processes, the electric arc is established between the electrode and the base metal The high energy developed by the electric arc is in direct contact with base metal and ... issue of welding MMCs, the idea of the indirect electric arc was conceived (Garcia et al 2002) with the metal inert gas (MIG) welding process in order to overcome the difficulties of welding MMCs...
... robot As commented before, the arc spot welding was originally made manually using SMAW With the robot, the arc spot welding would be made with GMAW (Gas MetalArc Welding) , being, therefore, unnecessary ... manually carried through with the GTAW process (Gas Tungsten Arc Welding) and coated electrode - SMAW (Shielded MetalArc Welding) The manual welding is not just ergonomically improper to the human ... (b) and 1,0m x 2,0m (c) In the manual process, before the welding, the scaffold joints are arc spot welded using ShieldedMetalArcWelding Two operators work in this procedure: while one places...
... (deg) (deg) Wa α δ Arc voltage Welding current Arc radiation lost coefficient Wire feed rate Travel speed Wire radius Wall cross length with molten metal and arc (front view) Arc length Seam floor ... Ewall l (7) 74 ArcWelding So WHI can be shown by welding parameters as below: w VI 7.7 r s Ts Ts l Ewd (8) 2.3 Wall geometry The front view of the arc and bevel for the welding of the ... 3) the effective arc width can be computable by eqn (16) [15] Wa Aosc 2la tan( ) Fig Seam and arc with nozzle oscillation amplitude (16) 76 ArcWelding If the effective arc width is too...