... SECTION − WELDING TROUBLESHOOTING 4-1 Porosity Porosity − small cavities or holes resulting from gas pockets in weld metal Possible Causes Corrective Actions Arc length too long Reduce arc length ... amperage Improper welding technique Place stringer bead in proper location(s) at joint during welding Adjust work angle or widen groove to access bottom during welding Momentarily hold arc on groove ... Practice technique 4-8 Distortion Distortion − contraction of weld metal during welding that forces base metal to move Base metal moves in the direction of the weld bead Possible Causes Excessive...
Ngày tải lên: 20/06/2014, 17:20
... − PRINCIPLES OF SHIELDED METAL ARC WELDING (SMAW) SECTION − SHIELDED METAL ARC WELDING (SMAW) PROCEDURE 3-1 Typical Stick Welding Set-Up ... before welding or going near welding operations If cleared by your doctor, then following the above procedures is recommended SECTION − PRINCIPLES OF SHIELDED METAL ARC WELDING (SMAW) Shielded Metal ... ARC WELDING (SMAW) Shielded Metal Arc Welding (SMAW) or Stick welding is a process which melts and joins metals by heating them with an arc between a coated metal electrode and the workpiece...
Ngày tải lên: 27/06/2014, 05:20
ProcessesStick (SMAW) WeldingGuidelines For Shielded Metal Arc Welding potx
... − PRINCIPLES OF SHIELDED METAL ARC WELDING (SMAW) SECTION − SHIELDED METAL ARC WELDING (SMAW) PROCEDURE 3-1 Typical Stick Welding Set-Up ... before welding or going near welding operations If cleared by your doctor, then following the above procedures is recommended SECTION − PRINCIPLES OF SHIELDED METAL ARC WELDING (SMAW) Shielded Metal ... ARC WELDING (SMAW) Shielded Metal Arc Welding (SMAW) or Stick welding is a process which melts and joins metals by heating them with an arc between a coated metal electrode and the workpiece...
Ngày tải lên: 27/06/2014, 08:20
Guidelines For Gas Metal Arc Welding (GMAW)_1 doc
... Unregistered Version ARC WELDING (GMAW) Gas Metal Arc Welding (GMAW) is a welding process which joins metals by heating the metals to their melting point with an electric arc The arc is between a ... electrode wire and the metal being welded The arc is shielded from contaminants in the atmosphere by a shielding gas GMAW can be done in three different ways: S Semiautomatic Welding - equipment ... cable with good metal- to -metal contact to workpiece or worktable as near the weld as practical Insulate work clamp when not connected to workpiece to prevent contact with any metal object Do...
Ngày tải lên: 20/06/2014, 17:20
Processes MIG (GMAW) WeldingGuidelines For Gas Metal Arc Welding pot
... doctor before welding or going near welding operations If cleared by your doctor, then following the above procedures is recommended SECTION − GAS METAL ARC WELDING (GMAW) Gas Metal Arc Welding (GMAW) ... before welding Insufficient shielding gas at welding Increase flow of shielding gas at regulator/flowmeter and/or prevent drafts near welding arc arc Dirty welding wire Use clean, dry welding ... spray arc transfer S Welding is limited to flat positions and horizontally fillet welds S Welding is limited to metal 1/8 inch (3 mm)or thicker Ref 804 879-A 3-3 Spray Arc Transfer 1 Spray Arc...
Ngày tải lên: 27/06/2014, 17:20
Perform routine manual metal arc welding (MMAW)
... the arc s penetration Element 5.12A.4 Perform routine welding using Manual Metal Arc Welding In this element you will be required to achieve competency in the following areas: 4.1 Safe welding ... welded Too low a welding current will cause: - difficulty striking the arc - rounded profile on deposited weld - difficulty maintaining the arc - poor penetration Too high a welding current will ... side of arrow 6mm fillet weld arrow side 10 MMAW Weld on site Weld all round Use the Manual Metal Arc Welding Process 5.12A Perform routine MMAW Basic weld symbols Fillet weld 8mm leg length (other...
Ngày tải lên: 16/02/2017, 21:10
Weld using gas metal arc welding process (GMAW)
... identifying the welding variables in gas metal arc welding shielding gas identifying the modes of metal transfer in gas metal arc welding consumables comparison between GMAW and MMAW spot welding 5.17A ... using gas metal arc welding process (GMAW) Fillet weld terms Parent Metal Leg Length Reinforcement Weld Metal Toe Fusion Zone Penetration Heat Effected Zone 5.17A Weld using gas metal arc welding ... welding 5.17A Weld using gas metal arc welding process (GMAW) The gas metal arc welding process An electric arc is formed between a wire and the workplace Once arc established the wire is...
Ngày tải lên: 16/02/2017, 21:20
Tài liệu Welders Handbook For Gas Shielded Arc Welding, Oxy Fuel Cutting & Plasma Cutting pptx
... CONTENTS Introduction Fusion welding Why use welding? Arc welding processes Welding terms MIG/MAG welding TIG welding 10 Plasma welding 17 Welding sheet 18 Welding plate 20 Welding pipes 22 Defects ... by an arc process WwW.oto-hui.com WELDING TERMS filler metal Metal added to the weld pool during welding For TIG it is supplied as cut lengths of wire Terms commonly used in gas shielded welding ... flux coated rod in manual metal arc welding, the tungsten in TIG and plasma welding and the consumable wire in MIG/MAG welding The arc is formed between the parent metal and one end of the electrode...
Ngày tải lên: 25/02/2014, 10:20
SMAW (Pro Series): Welding Guidelines For Shielded Metal ppt
... doctor before welding or going near welding operations If cleared by your doctor, then following the above procedures is recommended SECTION − GAS METAL ARC WELDING (GMAW) Gas Metal Arc Welding (GMAW) ... before welding Insufficient shielding gas at welding Increase flow of shielding gas at regulator/flowmeter and/or prevent drafts near welding arc arc Dirty welding wire Use clean, dry welding ... spray arc transfer S Welding is limited to flat positions and horizontally fillet welds S Welding is limited to metal 1/8 inch (3 mm)or thicker Ref 804 879-A 3-3 Spray Arc Transfer 1 Spray Arc...
Ngày tải lên: 27/06/2014, 05:20
ARC WELDING ELECTRODE
... ELECTRODES TESTING OF ELECTRODES 03/12/14 ARC WELDING ELECTR HISTORY OF ARC WELDING COATED ELECTRODE During first stage of work with metal arc welding a bare electrode was in use which was ... electrodes will not be uniform 03/12/14 ARC WELDING ELECTR 29 TEMPERATURE REGULATOR BAKING OVEN 03/12/14 ARC WELDING ELECTR 30 POTABLE OVEN 03/12/14 ARC WELDING ELECTR 31 When the electrodes are ... GRIPPING D = COVERING DIA , d= CORE DIA 03/12/14 ARC WELDING ELECTR TYPES OF ELECTRODE Arc welding electrodes are classified in groups by American Welding Society (AWS a5.1-91) based upon their...
Ngày tải lên: 12/03/2014, 16:49
Guidelines To Gas Tungsten Arc Welding (GTAW)_2 docx
... Merge and − GUIDELINES FOR GTAW WELDING (TIG) 6-1 Lift -Arc And HF TIG Start Procedures Lift -Arc Start When Lift-Arct button light is On, start arc as follows: Lift -Arc Start Method “Touch” 1−2 Seconds ... from being transferred across the arc S For welding thin metals, use a 3/32 in diameter tungsten Compared to a balled tungsten, a pointed electrode provides greater arc control and lets you direct ... frequency turns on to help start arc when output is enabled High frequency turns off when arc is started, and turns on whenever arc is broken to help restart arc Application: HF start is used...
Ngày tải lên: 20/06/2014, 17:20
ARC WELDING pdf
... Metal Arc Welding Method 177 Kalenda Mutombo and Madeleine du Toit Part Mechanisms, Models, and Measurements of Arc Welding 219 Chapter 10 The Mechanism of Undercut Formation and High Speed Welding ... the base metal is not caused by direct contact with the electric arc Instead, the electric arc is established between the filler metal and feed metal, in plate form, placed over the base metal (Fig ... electric arc welding processes, the electric arc is established between the electrode and the base metal The high energy developed by the electric arc is in direct contact with base metal and...
Ngày tải lên: 26/06/2014, 23:21
Guidelines To Gas Tungsten Arc Welding (GTAW) pot
... doctor before going near arc welding, gouging, or spot welding operations FLYING METAL can injure eyes • • Welding, chipping, wire brushing, and grinding cause sparks and flying metal As welds cool, ... GUIDELINES FOR GTAW WELDING (TIG) 6-1 Lift -Arc And HF TIG Start Procedures Lift -Arc Start When Lift-Arct button light is On, start arc as follows: Lift -Arc Start Method “Touch” 1−2 Seconds TIG ... from being transferred across the arc S For welding thin metals, use a 3/32 in diameter tungsten Compared to a balled tungsten, a pointed electrode provides greater arc control and lets you direct...
Ngày tải lên: 27/06/2014, 05:20
Guidelines To Gas Tungsten Arc Welding (GTAW) WARNINGARC WELDING ppt
... doctor before going near arc welding, gouging, or spot welding operations FLYING METAL can injure eyes • • Welding, chipping, wire brushing, and grinding cause sparks and flying metal As welds cool, ... GUIDELINES FOR GTAW WELDING (TIG) 6-1 Lift -Arc And HF TIG Start Procedures Lift -Arc Start When Lift-Arct button light is On, start arc as follows: Lift -Arc Start Method “Touch” 1−2 Seconds TIG ... from being transferred across the arc S For welding thin metals, use a 3/32 in diameter tungsten Compared to a balled tungsten, a pointed electrode provides greater arc control and lets you direct...
Ngày tải lên: 27/06/2014, 17:20
Arc Welding 2011 Part 2 potx
... the base metal is not caused by direct contact with the electric arc Instead, the electric arc is established between the filler metal and feed metal, in plate form, placed over the base metal (Fig ... electric arc welding processes, the electric arc is established between the electrode and the base metal The high energy developed by the electric arc is in direct contact with base metal and ... issue of welding MMCs, the idea of the indirect electric arc was conceived (Garcia et al 2002) with the metal inert gas (MIG) welding process in order to overcome the difficulties of welding MMCs...
Ngày tải lên: 12/08/2014, 05:20