Quality Control Flow Chart(品質管制流程圖) QUALITY CONTROL FLOW CHART Operation Content Flow Chart Tender Tender Resp Dept SALES Documents Insp Frequency Records Contract review procedure Quotation, Contract review sheet Receiving Receiving materials PMC 100% count Receiving SOP Incoming materal list, SDR report, Confirmation form N MRB IQA Insp report, Confirm Incoming Inspection Incoming Inspection QA lot sampling (MIL-STD 105E, Criteria of incoming inspection Level II, AQL=0.4) Y Warehouse PMC M'tl Warehouse form, CA report, W/H audit report, Supplier history card Warehouse management SOP B in card, Temp&himidity record, W/H in-out control card, M'tl over months list M'tl dispatching to Material Dispatching PMC 100% count ** SPC-1 ** SMT/SA Screen printing / SMT Pick & Place/ Reflow MFG Visual Inspection Visual Insp MFG - Material dispatching SOP dispatching sheet, MCR report SMT operation SOP Attrition rate record Solder paste measure SOP Precious component record Vacumn packing SOP SMT self-insp Sheet 100% inspection Criteria of Outgoing MFG Daily report MIL-STD 105E Criteria of Outgoing Quality Control OQA OQA (If shipped QA Level II, AQL=0.4 Quality Control after SMT) Manual Insertion Stencil in-out control sheet, M'tl MCR SOP FAAR OQA insp report, Rework trace form, CA report, OQA daily insp report MFG - M.I ASS'Y control SOP MFG Daily report Manual insert instruction MFG Daily report Wave-soldering Wavesoldering MFG - ASS'Y control SOP Wave-soldering prod record Wave-soldering profile sheet Flux uniformity record Touch Up ** SPC-2 ** IPQA Audit Assembly Testing Touch-Up IPQA Audit Assembly MFG QA MFG 100% inspection ASS'Y control SOP once every hours Criteria of IPQA,Corrective - ** SPC-3 ** MFG Daily report IPQA audit report &prevent action procedure CA report Assembly instruction MFG Daily report ASS'Y control SOP _ daily check report Repair control SOP Testing daily record Testing MFG 100% testing Testing SOP Fixture insp Report Static Burn-In MFG 32 / 500pcs Testing SOP Burn-in status report Visual Inspection MFG 100% inspection Criteria of Outgoing MFG Daily report Packing MFG Daily maintenance report Burn-In Burn-in daily check record Visual Insp Quality Control - Packing Packing instruction MFG Daily report ASS'Y control SOP OQA OQA QA MIL-STD 105E Level II,AQL=0.4 F/G Warehouse F/G Warehouse MFG - Criteria of Outgoing Quality Control F/G to warehouse SOP Daily insp report, FAAR, CA report F/G to Warehouse report Bin card OQA OQA shipping audit QA 100% count Criteria of Outgoing Outgoing audit report Quality Control Shipping Shipping PMC Shipping SOP Shipping record