```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT A N I N T E R N AT I O N A L CO D E 2007 ASME Boiler & Pressure Vessel Code 2008a Addenda July 1, 2008 ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - X FIBER-REINFORCED PLASTIC PRESSURE VESSELS ASME Boiler and Pressure Vessel Committee Subcommittee on Fiber-Reinforced Plastic Pressure Vessels U100W8 Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT This international code or standard was developed under procedures accredited as meeting the criteria for American National Standards and it is an American National Standard The Standards Committee that approved the code or standard was balanced to assure that individuals from competent and concerned interests have had an opportunity to participate The proposed code or standard was made available for public review and comment that provides an opportunity for additional public input from industry, academia, regulatory agencies, and the public-at-large ASME does not “approve,” “rate,” or “endorse” any item, construction, proprietary device, or activity ASME does not take any position with respect to the validity of any patent rights asserted in connection with any items mentioned in this document, and does not undertake to insure anyone utilizing a standard against liability for infringement of any applicable letters patent, nor assume any such liability Users of a code or standard are expressly advised that determination of the validity of any such patent rights, and the risk of infringement of such rights, is entirely their own responsibility Participation by federal agency representative(s) or person(s) affiliated with industry is not to be interpreted as government or industry endorsement of this code or standard ASME accepts responsibility for only those interpretations of this document issued in accordance with the established ASME procedures and policies, which precludes the issuance of interpretations by individuals The footnotes in this document are part of this American National Standard No part of this document may be reproduced in any form, in an electronic retrieval system or otherwise, without the prior written permission of the publisher Library of Congress Catalog Card Number: 56-3934 Printed in the United States of America The American Society of Mechanical Engineers Three Park Avenue, New York, NY 10016-5990 Copyright © 2008 by THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS All rights reserved Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - Date of Issuance: July 1, 2008 A N I N T E R N AT I O N A L CO D E 2007 ASME Boiler & Pressure Vessel Code 2007 Edition July 1, 2007 X ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS FIBER-REINFORCED PLASTIC PRESSURE VESSELS ASME Boiler and Pressure Vessel Committee Subcommittee on Fiber-Reinforced Plastic Pressure Vessels Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT Date of Issuance: July 1, 2007 (Includes all Addenda dated July 2006 and earlier) This international code or standard was developed under procedures accredited as meeting the criteria for American National Standards and it is an American National Standard The Standards Committee that approved the code or standard was balanced to assure that individuals from competent and concerned interests have had an opportunity to participate The proposed code or standard was made available for public review and comment that provides an opportunity for additional public input from industry, academia, regulatory agencies, and the public-at-large ASME does not “approve,” “rate,” or “endorse” any item, construction, proprietary device, or activity ASME does not take any position with respect to the validity of any patent rights asserted in connection with any items mentioned in this document, and does not undertake to insure anyone utilizing a standard against liability for infringement of any applicable letters patent, nor assume any such liability Users of a code or standard are expressly advised that determination of the validity of any such patent rights, and the risk of infringement of such rights, is entirely their own responsibility Participation by federal agency representative(s) or person(s) affiliated with industry is not to be interpreted as government or industry endorsement of this code or standard ASME accepts responsibility for only those interpretations of this document issued in accordance with the established ASME procedures and policies, which precludes the issuance of interpretations by individuals The footnotes in this document are part of this American National Standard ASME collective membership mark The above ASME symbols are registered in the U.S Patent Office “ASME” is the trademark of the American Society of Mechanical Engineers No part of this document may be reproduced in any form, in an electronic retrieval system or otherwise, without the prior written permission of the publisher Library of Congress Catalog Card Number: 56-3934 Printed in the United States of America Adopted by the Council of the American Society of Mechanical Engineers, 1914 Revised 1940, 1941, 1943, 1946, 1949, 1952, 1953, 1956, 1959, 1962, 1965, 1968, 1971, 1974, 1977, 1980, 1983, 1986, 1989, 1992, 1995, 1998, 2001, 2004 ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS The American Society of Mechanical Engineers Three Park Avenue, New York, NY 10016-5990 Copyright © 2007 by THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS All Rights Reserved Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT SUMMARY OF CHANGES Addenda to the 2007 Edition of the Code are issued in the form of replacement pages Revisions, additions, or deletions are incorporated directly into the affected pages It is advisable, however, that all replaced pages be retained for reference Replace or insert the pages listed Changes given below are identified on the pages by a margin note, A08, placed next to the affected area Revisions to the 2007 Edition are indicated by 07 For the listing below, the Page references the affected area A margin note, A08, placed next to the heading indicates Location Revisions are listed under Change Page Location Change (Record Number) xiii–xxiii Roster Updated to reflect 2008 Addenda Table RM-120.1 Revised (04-697) Table RM-120.2 Revised (04-697) RD-1171.1 Equations (a) and (b) revised (00-461) RD-1171.2 Equation revised (00-461) 35 RD-1172.1.1 First paragraph revised (04-1593) 36 RD-1173.1 Equations (a) and (b) and nomenclature revised (00-461) 37 RD-1174.2(b) Equation revised (00-461) 75 RR-111 Revised (04-1593) 34 89 RT-620 Subparagraph (b) revised in its entirety (99-324) 103 RS-100 (1) Subparagraphs (d) and (e) revised (05-453) (2) Subparagraph (h) added (05-453) 104 Fig RS-132.1 Revised (05-453) 106 RS-301 Revised (06-411) 116 external pressure Added (04-1593) 122 vacuum bag molding Deleted (04-1593) 177 Nonmandatory Appendix AJ Forms section redesignated as Nonmandatory Appendix AJ (06-411) 199 Form RP-1 Item revised (05-453) 201 Guide for Completing Form RP-1 Number 25 revised (06-411) 202 Form RP-2 Item revised (05-453) 205 Form RP-3 Item revised (05-453) 207 Guide for Completing Form RP-3 Numer 25 revised (06-411) 208 Form RP-4 Item revised (05-453) NOTE: Volume 58 of the Interpretations to Section X of the ASME Boiler and Pressure Vessel Code follows the last page of this Addenda (c) Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - The Record Numbers listed below are explained in more detail in “List of Changes in Record Number Order” following the Summary of Changes LIST OF CHANGES IN RECORD NUMBER ORDER Record Number 99-324 00-461 04-697 04-1593 ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - 05-453 06-411 Change RT-620(b) revised to allow the acceptance test for vessels designed to operate at elevated temperature to be conducted at ambient temperature Equations in RD-1171.1, RD-1171.2, RD-1173.1, and RD-1174.2 revised by removing the 0.6 factor to simplify them and to make them similar to ASME RTP-1 in order for both documents to be in agreement on the same calculations Added the words “or ASTM D 4052” after the words “Wt per Gallon Cup” under Required Certification in Table RM-120.1 Added the words “or ASTM D 4052” after the words “Appendix 5” under Required Test in Table RM-120.2 Tables RM-120.1 and RM-120.2 revised to add ASTM D 4052 as an alternate method to determine specific gravity of a resin Deleted the word “vacuum” throughout the code and added a definition of “external pressure” to Mandatory Appendix RS-100, Fig RS-132.1, Fig RS-132.1M, and Forms RP-1, RP-2, RP-3, and RP-4 revised to correct inconsistencies RS-301 revised to require the attachment of partial data report(s) to Form RP-1 or RP-3 as appropriate (1) Subparagraphs (b) and (c) added to require the part fabricator to indicate design of the part (2) Subparagraph (d) added to permit the documentation of multiple parts on a single partial data report form (3) Subparagraph (e) added to reference Nonmandatory Appendix AJ, which has also been added, for forms required by Section X (4) Guides for Completing Forms RP-1 and RP-3 revised to reference the partial data report(s) on the applicable data report (d) Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT 2007 ASME BOILER AND PRESSURE VESSEL CODE SECTIONS I Rules for Construction of Power Boilers II Materials Part A — Ferrous Material Specifications Part B — Nonferrous Material Specifications Part C — Specifications for Welding Rods, Electrodes, and Filler Metals Part D — Properties (Customary) Part D — Properties (Metric) III Rules for Construction of Nuclear Facility Components Subsection NCA — General Requirements for Division and Division Division Subsection NB — Class Components Subsection NC — Class Components Subsection ND — Class Components Subsection NE — Class MC Components Subsection NF — Supports Subsection NG — Core Support Structures Subsection NH — Class Components in Elevated Temperature Service Appendices Division — Code for Concrete Containments Division — Containments for Transportation and Storage of Spent Nuclear Fuel and High Level Radioactive Material and Waste IV Rules for Construction of Heating Boilers V Nondestructive Examination VI Recommended Rules for the Care and Operation of Heating Boilers VII Recommended Guidelines for the Care of Power Boilers VIII Rules for Construction of Pressure Vessels Division Division — Alternative Rules Division — Alternative Rules for Construction of High Pressure Vessels IX Welding and Brazing Qualifications X Fiber-Reinforced Plastic Pressure Vessels XI Rules for Inservice Inspection of Nuclear Power Plant Components XII Rules for Construction and Continued Service of Transport Tanks ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS iii Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT Interpretations of the Code are distributed annually in July with the issuance of the edition and subsequent addenda Interpretations posted in January at www.cstools.asme.org/interpretations are included in the July distribution ADDENDA Colored-sheet Addenda, which include additions and revisions to individual Sections of the Code, are published annually and will be sent automatically to purchasers of the applicable Sections up to the publication of the 2010 Code The 2007 Code is available only in the loose-leaf format; accordingly, the Addenda will be issued in the loose-leaf, replacement-page format CODE CASES The Boiler and Pressure Vessel Committee meets regularly to consider proposed additions and revisions to the Code and to formulate Cases to clarify the intent of existing requirements or provide, when the need is urgent, rules for materials or constructions not covered by existing Code rules Those Cases that have been adopted will appear in the appropriate 2007 Code Cases book: “Boilers and Pressure Vessels” and “Nuclear Components.” Supplements will be sent automatically to the purchasers of the Code Cases books up to the publication of the 2010 Code INTERPRETATIONS ASME issues written replies to inquiries concerning interpretation of technical aspects of the Code The Interpretations for each individual Section will be published separately and will be included as part of the update service to that Section Interpretations of Section III, Divisions and 2, will be included with the update service to Subsection NCA iv ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT CONTENTS Foreword Statements of Policy Personnel Introduction Summary of Changes List of Changes in BC Order ix xi xiii xxv xxix xxx ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - Part RG RG-1 RG-2 RG-3 RG-4 General Requirements Scope and Jurisdiction Organization Responsibilities and Duties Fabrication Methods 1 Part RM RM-1 RM-2 Material Requirements General Requirements Miscellaneous Pressure Parts 8 11 Tables RM-120.1 RM-120.2 Resin Systems Required Certification by Resin Manufacturer Resin Systems Required Test by Vessel Fabricator 9 Part RD RD-1 RD-2 RD-3 RD-4 RD-5 RD-6 RD-7 RD-8 RD-9 RD-10 RD-11 RD-12 Design Requirements General Shells of Revolution Under Internal Pressure Shells of Revolution Under External Pressure Secondary Bonding Openings and Their Reinforcement Nozzles and Other Connections Bolted Connections Quick-Actuating Closures (for Class I Vessels Only) Attachments and Supports Access and Inspection Openings Mandatory Design Rules for Class II Vessels Laminate Stiffness Coefficients 12 12 15 16 17 18 19 26 28 29 30 32 51 Flange Tolerances Plate-Type Gussets Typical Cone-Type Gusset Flush Nozzle Installation Penetrating Nozzle Installation Acceptable Types of Flat Heads for Class I Vessels Design Limitations for Class II Vessels Dimensions of Reinforcing Pad and Nozzle Overlays Stress Concentration Factors for a Circular Hole in a Pressurized Cylindrical Shell 22 23 23 24 25 27 33 37 Figures RD-620.3 RD-620.4(a) RD-620.4(b) RD-620.5 RD-620.6 RD-700.1 RD-1120.1 RD-1174.2 RD-1174.3 Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS v Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT 39 2007 SECTION X FORM Q-120 (CONT’D) PROCEDURE SPECIFICATION FOR CLASS II VESSELS (Revision A — 1998) Part III — Summary PROCEDURE SPECIFICATION NUMBER: NOTE: Procedure Specification Form Q-120 for Class II vessels consists of three parts Part III, Summary, shall compile the various fabrication procedures used to fabricate the individual parts of the vessel and then join them into a completed vessel assembly Part III must be accompanied by Parts I and II A VESSEL IDENTIFICATION Fabricator Name: Name of User: B Fabricator Vessel No.: User Vessel Number: SUMMARY OF FABRICATION PROCEDURES (Part I) Part Identification No Fabricator’s Procedure No C SUMMARY OF ASSEMBLY PROCEDURES (Part II) No Part A to Part B Fabricator’s Procedure No D QUALIFICATION We certify that the statements made in Part III of this Specification are correct Date: Signed: (Fabricator) By: Certificate of Authorization No.: Expires: ASME Section X Edition and Addenda Date Code Case No 197 ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT 2007 SECTION X FORM Q-120 (CONT’D) PROCEDURE SPECIFICATION FOR CLASS II VESSELS (Revision A — 1998) Part III — Summary (Cont’d) CERTIFICATION BY SHOP INSPECTOR OF QUALIFICATION OF DESIGN AND FABRICATION PROCEDURE Procedure Specification of for at process of fabricating vessel(s) described in Design Specification and (User) (Fabricator) Design Report number I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and/or the State or Province of and employed by of have witnessed the tests by which the design of the vessel(s) and the fabrication procedure have been qualified and state that, to the best of my knowledge and belief, these tests and the fabrication procedure employed in constructing the vessel(s) satisfy the requirements of Section X of the ASME Boiler and Pressure Vessel Code, Fiber-Reinforced Plastic Pressure Vessels By signing this certificate neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the design or procedure covered by the Fabricator’s Design Report Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or loss of any kind arising from or connected with this inspection Date Commissions (National Board, state or province, and no.) ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - (Authorized Inspector’s signature) 198 Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT 2008a SECTION X A08 FORM RP-1 FABRICATOR’S DATA REPORT FOR FIBER-REINFORCED PLASTIC PRESSURE VESSELS (CLASS I) (Revision A — 1998) As Required by the Provisions of the ASME Boiler and Pressure Vessel Code F Fabricated and certified by (name and address of Fabricator) F Fabricated for (name and address of Purchaser) F Location of installation (name and address) F Type Vessel No (horiz or vert vessel) (Manufacturer’s serial) (CRN) F F (dwg no.) (National Bd no.) Year Built F Vessel fabricated in accordance with Design Specification no Date and Procedure Specification no Date F ASME Section X F (Edition and Addenda Data) (Code Case No.) Tests on prototype vessel conducted and certified by Fabricated for 10 F Maximum allowable working pressure psi (kPa) at maximum allowable temperature Minimum allowable temperature [when less than ⫺20⬚F (⫺29⬚C)] Hydrostatic, Pneumatic, or 11 F Test pressure Total weight of completed vessel Combination 12 F SHELL: Type Diameter 13 F Nominal thickness (bag molded, centrif cast, filament wound) Length Barcol hardness 14 F F 15 10 HEADS: Type (molded, centrifugally cast, filament wound) 16 F Attachment (integral, adhesive bonding, bolted, quick opening, etc.) Shape or Contour (a) Location Nominal Barcol Nominal (Describe, giving radii, angle, ratios, (Top, Bottom, Ends) Thickness Hardness Weight where appropriate) (1) 17 F (2) (b) If bolted, bolts used 18 F (c) If quick opening or other (Material, Spec no., T S., size, number) (Describe or attach sketch) (1) (1) (2) (2) 19 F (d) If filament wound, describe pole pieces or head fittings (1) 20 F (2) 21 F 11 SAFETY OR SAFETY RELIEF VALVE OUTLETS: Number Size Location (03/08) 199 ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT 2008a SECTION X FORM RP-1 (Back) (Revision A — 1998) 22 F 12 NOZZLES: Purpose (Inlet, Outlet, Drain) Diameter or Size Number Type Material Reinforcement Material Thickness How Attached Attached (where and how) 13 INSPECTION OPENINGS: 23 F Manholes: Handholes: No No Size Size Location Location Threaded: No Size Location 14 SUPPORTS: Skirt 24 F Lugs (yes or no) Legs Other (number) (number) (describe) Attached (where and how) (Brief description of purpose of the vessel, such as air tank, water tank, LPG storage, etc If description of the purpose of the vessel does not clearly indicate the contents of the vessel, state what the contents are to be Describe any unusual features of design or construction not covered by items to 14 inclusive.) 26 F CERTIFICATE OF COMPLIANCE We certify the statements in this Data Report to be correct Date Signed by (Fabricator) (authorized representative) Our Certificate of Authorization No to use the RP Symbol expires (date) 27 F CERTIFICATE OF SHOP INSPECTION Vessel made by at I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and/or the State or Province of and employed by of have inspected the pressure vessel described in this Fabricator’s Data Report on and state that, to the best of (date) my knowledge and belief, the Fabricator has constructed this pressure vessel in accordance with the applicable Sections of the ASME BOILER AND PRESSURE VESSEL CODE By signing this certificate, neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the pressure vessel described in this Fabricator's Data Report Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or loss of any kind arising from or connected with this inspection Date 28 F Commissions (National Board, state or province, and no.) (Authorized Inspector’s signature) (09/06) 200 Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - 25 F 15 REMARKS 2008a SECTION X GUIDE FOR COMPLETING FORM RP-1 (Revision A — 1998) A08 F Name and street address of Fabricator, i.e., maker of all components not covered by Partial Data Reports F Name and address of Purchaser and/or Owner F Name and street address of USER, where vessel is to be installed If not known, so indicate; e.g., not known — built for stock F Type of vessel, such as vertical or horizontal vessel, including method of support F Fabricator’s serial number (one vessel on one report) CRN lines are for Canadian Registration Number and the number of the drawing approved by the Provincial Authorities F National Board number from Fabricator’s series of N.B numbers or State number if User inspected vessel If USER vessel, strike out National Board and show name of State F 10 F These are the Fabricator’s Specification numbers F ASME Code, Section X, Edition (e.g., 1998) and Addenda (e.g., A98, A99, etc.) used for fabrication F All Code Case numbers and revisions used for fabrication must be listed Where more space is needed, use Remarks section or list on a supplemental page 11 F Test Pressure must conform to RT-450 or RT-460, depending on type of test method used 12 F Specify bag molded, centrifugally cast, or filement wound, or a combination of these, as bag molded and helically wound or centrifugally cast plus level (or circle) wound, if the design is a combination 13 F The thickness of the laminate Spell out liner thickness (if used) as a separate item 14 F The Barcol hardness is required for qualification vessels (RT-221) and recorded 15 F State the process or a combination of the processes along with the shape, as elliptical, spherical, etc., and list the ratio of major to minor axis if elliptical If heads are flat (Article RD-7), list material and thickness 16 F The details of adhesive bonding, bolted, or quick opening to be recorded in the Data Report 17 F The top and bottom heads for vertical vessels and ends for horizontally mounted vessels 18 F Bolts used to secure removable head or heads of vessel 19 F Safety precautions to be spelled out for quick opening design (Article RD-8) 20 F Show design of pole pieces wound in on axis of rotation Show design of fittings and method of holding the fittings in place if located other than on axis of rotation (not permitted for 3000 psi [20 MPa] operation design) In all cases, design adequacy is mandatory 21 F Indicate nozzle or other opening which is designated for pressure relief device 22 F Show other nozzles and openings and design of attachment 23 F Show openings designated for inspection and design of attachment 24 F Indicate provisions for vessel support If attached, show design; vessels must be qualified on the vessel support listed in the Data Report 25 F It is important under Remarks to be very complete in listing concentration temperature of contents of the vessel along with surface of the vessel used to prevent corrosion The Fabricator of the vessel line or resin along with Specification number and type is important for future reference, as vessel may be used for contents other than the contents for which the original design was intended For attached Partial Data Reports, list the part name, the name of the Fabricator, and the serial number of the part 26 F Certificate of Compliance block is to show name of Fabricator as shown on the ASME Certificate of Authorization This should be signed by chief Inspector, Manager of Quality Control, or a like person 27 F Certificate of Shop Inspection is to be completed by the Fabricator and signed by the Authorized Inspector who performs the shop inspection 28 F The Authorized Inspector’s National Board commission number must be shown when the vessel is stamped National Board, otherwise show only his State or Province commission number 201 Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - Any quantity to which units apply shall be entered on the Manufacturer’s Data Report with the chosen units 2008a SECTION X A08 FORM RP-2 FABRICATOR’S PARTIAL DATA REPORT (CLASS I) A Part of a Fiber-Reinforced Plastic Pressure Vessel Fabricated by One Manufacturer for Another Manufacturer (Revision A — 1998) As Required by the Provisions of the ASME Boiler and Pressure Vessel Code F (a) Fabricated and certified by (name and address of Fabricator of part) F (b) Fabricated for (name and address of Fabricator of vessel) F Identification—Fabricator’s serial no of part F ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - (a) Constructed according to Drawing no F Dwg prepared by F (b) Description of part fabricated and inspected Part fabricated in acordance with Procedure Specification no Date F ASME Section X F (Edition and Addenda Date) (Code Case No.) F SHELL: Type Nominal thickness (bag molded, centrifugally cast, filament wound) Nominal weight Diameter Length Barcol hardness 10 F HEADS: Type (molded, centrifugally cast, filament wound) 11 F Attachment (integral, adhesive bonding, bolted, quick opening, etc.) Shape or Contour (a) Location Nominal Barcol Nominal (Describe, giving radii, angle, ratios, (Top, Bottom, Ends) Thickness Hardness Weight where appropriate) (1) 12 F (2) 13 F (b) If bolted, bolts used (Material, Spec no., T S., size, number) (c) If quick opening or other (Describe or attach sketch) (1) (1) (2) (2) 14 F 15 F (d) If filament wound, describe pole pieces or head fittings (1) (2) Fabricated for Maximum allowable working pressure at maximum allowable temperature Minimum allowable temperature [when less than ⫺20⬚F (⫺29⬚C)] 16 F SAFETY VALVE OUTLETS: Number 10 NOZZLES Location 17 F Purpose (Inlet, Outlet, Drain) Size Diameter Number or Size Reinforcement Type Material Thickness (03/08) 202 Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT Material How Attached 2007 SECTION X FORM RP-2 (Back) (Revision A — 1998) 18 F 11 INSPECTION OPENINGS Manholes: No Size Location Handholes: No Size Location Threaded: No Size Location 12 SUPPORTS: 19 F Skirt Lugs Legs (yes or no) Other (number) (number) (describe) Attached (where and how) 21 F CERTIFICATE OF COMPLIANCE We certify that the statements in this Fabricator's Partial Data Report are correct and that all details of materials, construction, and workmanship of this vessel conform to Section X of the ASME BOILER AND PRESSURE VESSEL CODE, Fiber-Reinforced Plastic Pressure Vessels Date Signed by (Fabricator) (representative) Certificate of Authorization no Expires 22 F CERTIFICATE OF SHOP INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and/or the State or Province of and employed by of have inspected the part of a pressure vessel described in this Fabricator’s Partial Data Report on (date) and state that, to the best of my knowledge and belief, the Fabricator has constructed this part in accordance with the applicable Sections of the ASME BOILER AND PRESSURE VESSEL CODE By signing this certificate, neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the part described in this Fabricator's Partial Data Report Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or loss of any kind arising from or connected with this inspection Date Commissions (National Board, state or province, and no.) (Authorized Inspector’s signature) (09/06) 203 Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - 20 F 13 REMARKS 2007 SECTION X GUIDE FOR COMPLETING FORM RP-2 (Revision A — 1998) Any quantity to which units apply shall be entered on the Manufacturer’s Data Report with the chosen units F Name and street address of Fabricator, i.e., maker of the vessel part covered in this report F Name and address of Fabricator who will use the vessel part in making a complete vessel F An identifying serial number marked on the vessel part by the part Fabricator (RS-120) This is not to be a National Board number CRN line is for Canadian Registration Number and the number of the drawing approved by the Provincial Authorities F Drawing to which vessel part is fabricated F Organization that prepared drawing F Description of vessel part, i.e., fitting, flat steel head, attached support bracket, etc F ASME Code, Section X, Edition (e.g., 1998) and Addenda (e.g., A98, A99, etc.) used for fabrication F All Code Case numbers and revisions used for fabrication must be listed Where more space is needed, use Remarks section or list on a supplemental page F Specify bag molded, centrifugally cast, or filament wound, or a combination of these, as bag molded and helically wound or centrifugally cast plus level (or circle) wound, if the design is a combination 10 F State the process or a combination of the processes along with the shape, as elliptical, spherical, etc., and list the ratio of major or minor axis if elliptical If heads are flat (Article RD-7), list material and thickness 11 F The details of adhesive bonding, bolted, or quick opening to be recorded in the Data Report 12 F The top and bottom heads for vertical vessels and ends for horizontally mounted vessels 13 F Bolts used to secure removable head or heads of vessel ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - 14 F Safety precautions to be spelled out for quick opening design (Article RD-8) 15 F Show design of pole pieces wound in on axis of rotation Show design of fittings and method of holding the fittings in place if located other than on axis of rotation (not permitted for 3000 psi [20 MPa] operation design) In all cases, design adequacy is mandatory 16 F Indicate nozzle or other opening which is designated for pressure relief device 17 F Show other nozzles and openings and design of attachment 18 F Show openings designated for inspection and design of attachment 19 F Indicate provisions for vessel support If attached, show design; vessels must be qualified on the vessel support listed in the Data Report 20 F It is important under Remarks to be very complete in listing concentration temperature of contents of the vessel along with surface of the vessel used to prevent corrosion The Fabricator of the vessel line or resin along with Specification number and type is important for future reference, as vessel may be used for contents other than the contents for which the original design was intended 21 F Certificate of Compliance block is to show name of Fabricator of the vessel part and the ASME Code symbol authorization number, and expiration date This should be signed by chief Inspector, Manager of Quality Control, or a like person 22 F Certificate of Shop Inspection is to be completed by the Fabricator and signed by the Authorized Inspector who performs the shop inspection 204 Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT 2008a SECTION X A08 FORM RP-3 FABRICATOR’S DATA REPORT FOR CLASS II VESSELS (Revision B — 2002) As Required by the Provisions of the ASME Boiler and Pressure Vessel Code F Fabricated and certified by (name and address of Fabricator) F Fabricated for (name and address of Purchaser) F Location of installation (name and address) F Type Vessel No (horiz or vert vessel) (Manufacturer’s serial) (CRN) F F (dwg no.) (National Bd no.) Year Built F Vessel fabricated in accordance with Design Specification no and Procedure Specification no Date Date F ASME Section X F (Edition and Addenda Date) (a) Vessel designed according to Method (Code Case No.) (b) Fabricator’s Design Report on file (A or B) , Ey (c) (1) Elastic constants used for design according to Method A: Ex (yes or no) , Es , vx (2) Elastic and strength constants used for design according to Method B Add additional columns as required Structural layer from inside Type of construction: mat fil., wound, woven, roving, etc Thickness Glass content Ex Ey Es x X Xc Y Yc S Wind angle for fil wound layers (3) Effective laminate engineering constants for Method B analysis based on information in 7(c)(2) above (See AD-509.) E1 (a) SHELL: E2 12 21 E6 Fibers Ef1 Ef2 (glass, carbon, aramid, etc.) Resins (epoxy, polyester, furan, phenolic, etc.) (b) HEADS: Fibers (glass, carbon, aramid, etc.) Resins (epoxy, polyester, furan, phenolic, etc.) Fabricated for 10 F Maximum allowable working pressure Minimum allowable temperature [when less than 20F (29C)] 11 F Hydrostatic, pneumatic, or combination test pressure NDE at maximum allowable temperature Total weight of completed vessel (AE, RT, etc.) 12 F 10 SHELL: Type Nominal thickness 13 F (bag molded, centrif cast, filament wound) Diameter Length Barcol hardness 14 F 15 F ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - 11 HEADS: Type (contact molded, filament wound) 16 F Attachment Location (Top, Bottom, Ends) (a) (1) (integral, adhesive bonding, bolted quick opening, etc.) Nominal Thickness Barcol Hardness Nominal Weight Shape or Contour (Describe, giving radii, angle, ratios, where appropriate) 17 F (2) (03/08) 205 Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT 2008a SECTION X FORM RP-3 (Back) (Revision B — 2002) 18 F (b) If bolted, bolts used (Material, Spec no., T.S., size, number) (c) If quick opening or other (describe or attach sketch) (1) (1) (2) (2) 19 F (d) If filament wound, describe pole pieces or head fittings 20 F (1) (2) 21 F 12 SAFETY OR SAFETY RELIEF VALVE OUTLETS: Number Size Location 22 F 13 NOZZLES Purpose (Inlet, Outlet, Drain) Diameter or Size Number Type Material Reinforcement Material Thickness How Attached (Bonded or Integrally Attached) Attached (where and how) 23 F 14 INSPECTION OPENINGS: Manholes: No Size Location Handholes: No Size Location 15 SUPPORTS: 24 F Skirt Lugs Legs (yes or no) Other (number) (number) (describe) Attached (where and how) 16 VESSEL FABRICATED FOR STORAGE OF 25 F 17 REMARKS (Brief description of purpose of the vessel, such as air tank, water tank, LPG storage, etc If description of the purpose of the vessel does not clearly indicate the contents of the vessel state what the contents are to be Describe any unusual features of design or construction not covered by items to 16 inclusive.) 26 F CERTIFICATE OF DESIGN Fabricator’s Design Report on file at Fabricator’s Design Report certified by PE State 27 F Reg no We certify the statements in this Data Report to be correct Date by Signed (Fabricator) (authorized representative) Our Certificate of Authorization no to use the RP symbol expires (date) 28 F CERTIFICATE OF SHOP INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and/or the State or Province of and employed by of have inspected the pressure vessel described in this Fabricator’s Data Report on and state that, to the best of (date) my knowledge and belief, the Fabricator has constructed this pressure vessel in accordance with the applicable Sections of the ASME BOILER AND PRESSURE VESSEL CODE By signing this certificate, neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the pressure vessel described in this Fabricator's Data Report Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or loss of any kind arising from or connected with this inspection Date 29 F Commissions (National Board, state or province, and no.) (Authorized Inspector’s signature) (09/06) 206 Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT 2008a SECTION X GUIDE FOR COMPLETING FORM RP-3 (Revision B — 2002) A08 Any quantity to which units apply shall be entered on the Manufacturer’s Data Report with the chosen units F Name and street address of Fabricator, i.e., maker of all components not covered by Partial Data Reports F Name and address of Purchaser and/or Owner F Name and street address of USER, where vessel is to be installed If not known, so indicate; e.g., not known — built for stock F Type of vessel, such as vertical or horizontal vessel, including method of support F Fabricator’s serial number (one vessel on one report) CRN lines are for Canadian Registration Number and the number of the drawing approved by the Provincial Authorities F National Board number from Fabricator’s series of N.B numbers or State number if User inspected vessel F ASME Code, Section X, Edition (e.g., 1998) and Addenda (e.g., A98, A99, etc.) used for fabrication F All Code Case numbers and revisions used for fabrication must be listed Where more space is needed, use Remarks section or list on a supplemental page 11 F Test Pressure must conform to RT-450 or RT-460, depending on type of test method used 12 F Specify contact molded, centrifugally cast, or filament wound, or a combination of these, as contact molded and helically wound, if the design is a combination 13 F The thickness of the laminate Spell out liner thickness (if used) as a separate item 14 F The Barcol hardness is required for qualification vessels (RT-221) and recorded 15 F State the process or a combination of the processes along with the shape, as elliptical, spherical, etc., and list the ratio of major to minor axis if elliptical If heads are flat (Article RD-7), list material and thickness 16 F The details of adhesive bonding, bolted, or quick opening to be recorded in the Data Report 17 F The top and bottom heads for vertical vessels and ends for horizontally mounted vessels 18 F Bolts used to secure removable head or heads of vessel 19 F Safety precautions to be spelled out for quick opening design (Article RD-8) 20 F Show design of pole pieces wound in on axis of rotation Show design of fittings and method of holding the fittings in place if located other than on axis of rotation [not permitted for 3000 psi (20 MPa) operation design] In all cases, design adequacy is mandatory 21 F Indicate nozzle or other opening which is designated for pressure relief device 22 F Show other nozzles and openings and design of attachment 23 F Show openings designated for inspection and design of attachment 24 F Indicate provisions for vessel support If attached, show design; vessels must designed with support listed in the Data Report 25 F It is important under Remarks to be very complete in listing concentration temperature of contents of the vessel along with surface of the vessel used to prevent corrosion The Fabricator of the vessel line or resin along with Specification number and type is important for future reference, as vessel may be used for contents other than the contents for which the original design was intended For attached Partial Data Reports, list the part name, the name of the Fabricator, and the serial number of the part 26 F This certificate is to be completed by the Fabricator to show the disposition of the Fabricator’s Design Report and to identify the registered Professional Engineer who certifies it 27 F State of the U.S.A.; or province of Canada, if applicable 28 F Certificate of Shop Inspection is to be completed by the Fabricator and signed by the Authorized Inspector who performs the shop inspection of the completed vessel 29 F The Authorized Inspector’s National Board commission number must be shown when the vessel is stamped National Board, otherwise show only his State or Province commission number 207 Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - F 10 F These are the Fabricator’s Specification numbers 2008a SECTION X A08 FORM RP-4 FABRICATOR’S PARTIAL DATA REPORT FOR CLASS II VESSELS A Part of a Fiber-Reinforced Plastic Pressure Vessel Fabricated by One Fabricator for Another Fabricator (Revision A — 1998) As Required by the Provisions of the ASME Boiler and Pressure Vessel Code F (a) Fabricated and certified by (name and address of Fabricator of part) F (b) Fabricated for (name and address of Fabricator of vessel) F Identification—Fabricator’s serial no of part F (a) Constructed according to Drawing no F Dwg prepared by F (b) Description of part fabricated and inspected Part fabricated in accordance with Procedure Specification no F (Edition and Addenda Date) (Code Case No.) ASME Section X F SHELL: Type Date F Nominal thickness Fibers (contact molded, filament wound) Resin (glass, etc.) Nominal weight (epoxy, etc.) Diameter Length Barcol hardness 10 F HEADS: Type (contact molded, centrifugally cast, filament wound) 11 F Attachment (integral, adhesive bonding, bolted, quick opening, etc.) Shape or Contour (a) Location Nominal Barcol Nominal (Describe, giving radii, angle, ratios, (Top, Bottom, Ends) Thickness Hardness Weight where appropriate) (1) 12 F (2) 13 F (b) If bolted, bolts used (Material, Spec no., T S., size, number) (c) If quick opening or other (Describe or attach sketch) 14 F (1) (1) (2) (2) 15 F (d) If filament wound, describe pole pieces or head fittings (1) (2) Fabricated for Maximum allowable working pressure at maximum allowable temperature Minimum allowable temperature [when less than 20F (29C)] NDE (AE, RT, etc.) 16 F 10 SAFETY VALVE OUTLETS: Number 17 F Purpose (Inlet, Outlet, Drain) Location Diameter Number or Size Reinforcement Type Material Thickness (03/08) 208 Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Material How Attached ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - 11 NOZZLES Size Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT 2007 SECTION X FORM RP-4 (Back) (Revision A — 1998) 12 INSPECTION OPENINGS 18 F Manholes: No Size Location Handholes: No Size Location Threaded: No Size Location 13 SUPPORTS: 19 F Skirt Lugs (yes or no) Legs Other (number) (number) (describe) Attached (where and how) 20 F 14 REMARKS ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - 21 F CERTIFICATE OF COMPLIANCE We certify that the statements made in this Fabricator's Partial Data Report are correct and that all details of materials, fabrication, and workmanship of this vessel conform to Section X of the ASME BOILER AND PRESSURE VESSEL CODE, Fiber-Reinforced Plastic Pressure Vessels, Class II Date by Signed (Fabricator) (representative) Certificate of Authorization no Expires (date) 22 F CERTIFICATE OF SHOP INSPECTION I, the undersigned, holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and/or the State or Province of and employed by of have inspected the part of a pressure vessel described in this Fabricator’s Partial Data Report on and state that, (date) to the best of my knowledge and belief, the Fabricator has constructed this part in accordance with the applicable Sections of the ASME BOILER AND PRESSURE VESSEL CODE By signing this certificate, neither the Inspector nor his employer makes any warranty, expressed or implied, concerning the part described in this Fabricator's Partial Data Report Furthermore, neither the Inspector nor his employer shall be liable in any manner for any personal injury or property damage or loss of any kind arising from or connected with this inspection Date Commissions (National Board, state or province, and no.) (Authorized Inspector’s signature) (05/07) 209 Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT 2007 SECTION X GUIDE FOR COMPLETING FORM RP-4 (Revision A — 1998) Any quantity to which units apply shall be entered on the Manufacturer’s Data Report with the chosen units F Name and street address of Fabricator, i.e., maker of the vessel part covered in this report F Name and address of Fabricator who will use the vessel part in making a complete vessel F An identifying serial number marked on the vessel part by the part Fabricator (RS-120) This is not to be a National Board number CRN line is for Canadian Registration Number and the number of the drawing approved by the Provincial Authorities F Drawing to which vessel part is fabricated F F F F ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - F Organization that prepared drawing Description of vessel part, i.e., fitting, flat steel head, attached support bracket, etc ASME Code, Section X, Edition (e.g., 1998) and Addenda (e.g., A98, A99, etc.) used for fabrication All Code Case numbers and revisions used for fabrication must be listed Where more space is needed, use Remarks section or list on a supplemental page Specify contact molded or filament wound, or a combination of these, as contact molded and helically wound, if the design is a combination 10 F State the process or a combination of the processes along with the shape, as elliptical, spherical, etc., and list the ratio of major or minor axis if elliptical If heads are flat (Article RD-7), list material and thickness 11 F The details of adhesive bonding, bolted, or quick opening to be recorded in the Data Report 12 F The top and bottom heads for vertical vessels and ends for horizontally mounted vessels 13 F Bolts used to secure removable head or heads of vessel 14 F Safety precautions to be spelled out for quick opening design (Article RD-8) 15 F Show design of pole pieces wound in on axis of rotation Show design of fittings and method of holding the fittings in place if located other than on axis of rotation [not permitted for 3000 psi (20 MPa) operation design] In all cases, design adequacy is mandatory 16 F Indicate nozzle or other opening which is designated for pressure relief device 17 F Show other nozzles and openings and design of attachment 18 F Show openings designated for inspection and design of attachment 19 F Indicate provisions for vessel support If attached, show design; vessels must be qualified on the vessel support listed in the Data Report 20 F It is important under Remarks to be very complete in listing concentration temperature of contents of the vessel along with surface of the vessel used to prevent corrosion The Fabricator of the vessel line or resin along with Specification number and type is important for future reference, as vessel may be used for contents other than the contents for which the original design was intended 21 F Certificate block is to show name of Fabricator of the vessel part and the ASME Code symbol, authorization number, and expiration date This should be signed by chief Inspector, Manager of Quality Control, or a like person 22 F Certificate of Shop Inspection is to be completed by the Fabricator and signed by the Authorized Inspector who performs the shop inspection 210 Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT 2007 SECTION X FORM RP-5 FABRICATOR'S DATA REPORT SUPPLEMENTARY SHEET (Revision A - 2002) As Required by the Provisions of the ASME Code Rules, Section X F Fabricated and certified by (Name and address of Fabricator) F Fabricated for (Name and address of Purchaser) F Location of installation (Name and address) F Type F (Horiz., vert., or sphere) (Tank, separator, etc.) (Fabricator's Serial No.) F CRN (Drawing No.) Data Report Item Number (Nat’l Board No.) (Year built) Remarks F Type Certificate of Authorization: F Date No Expires Name Signed (Fabricator) Date (Representative) Name [Nat’l Board (incl endorsements), State, Prov., and No.] 211 Copyright ASME International Provided by IHS under license with ASME No reproduction or networking permitted without license from IHS F Commission (Authorized Inspector) ```,,,,,,``,`,``,,`````,`,`,``-`-`,,`,,`,`,,` - Licensee=Chevron Corp/5912388100 Not for Resale, 08/28/2008 13:40:29 MDT