BS EN 50483-4:2009 BSI British Standards ak e co m Test requirements for low voltage aerial bundled cable accessoriess — w w w b ab Part 4: Connectorss NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW raising standards worldwide™ BRITISH STANDARD BS EN 50483-4:2009 National foreword This British Standard is the UK implementation of EN 50483-4:2009 The UK participation in its preparation was entrusted by Technical Committee GEL/20, Electric cables, to Subcommittee GEL/20/11, Cable accessories A list of organizations represented on this committee can be obtained on request to its secretary This publication does not purport to include all the necessary provisions of a contract Users are responsible for its correct application © BSI 2009 ISBN 978 580 56180 ICS 29.240.20 Compliance with a British Standard cannot confer immunity from legal obligations This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 March 2009 Amendments issued since publication Date w w w b ab ak e co m Amd No Text affected BS EN 50483-4:2009 EUROPEAN STANDARD EN 50483-4 NORME EUROPÉENNE January 2009 EUROPÄISCHE NORM ICS 29.240.20 English version Test requirements for low voltage aerial bundled cable accessories Part 4: Connectors Prüfanforderungen für Bauteile für isolierte Niederspannungsfreileitungen Teil 4: Verbinder co m Prescriptions relatives aux essais des accessoires pour réseaux aériens basse tension torsadés Partie 4: Connecteurs ab ak e This European Standard was approved by CENELEC C on 2008 200 2008-12-01 CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which the conditions for giving this European Standard ch h stipulate st stipula ipul the status of a national standard without any alteration eration w b Up-to-date lists and bibliographical references rences cconcerning such national standards may be obtained on application to the Central Secretariat or to any CENELEC member CE C w w This European Standard exists in versions (English, French, German) A version in any other n three official o language made by translation under nder er the responsibility of a CENELEC member into its own language and notified to the Central Secretariat has the same sam status as the official versions CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Cyprus, the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom CENELEC European Committee for Electrotechnical Standardization Comité Européen de Normalisation Electrotechnique Europäisches Komitee für Elektrotechnische Normung Central Secretariat: avenue Marnix 17, B - 1000 Brussels © 2009 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members Ref No EN 50483-4:2009 E BS EN 50483-4:2009 EN 50483-4:2009 –2– Foreword This European Standard was prepared by a sub-group of WG 11 of the Technical Committee CENELEC TC 20, Electric cables The text of the draft was submitted to the formal vote and was approved by CENELEC as EN 50483-4 on 2008-12-01 The following dates were fixed: – – latest date by which the EN has to be implemented at national level by publication of an identical national standard or by endorsement (dop) 2009-12-01 latest date by which the national standards conflicting with the EN have to be withdrawn (dow) 2011-12-01 This is Part of CENELEC standard EN 50483 “Test requirements for low voltage aerial bundled cable accessories”, which has six parts: – Part 1: Generalities; – lf suppo Part 2: Tension and suspension clamps for self supporting system; – Part 3: Tension and suspension clamps for neut neutral messenger system; – Part 4: Connectors; – Part 5: Electrical ageing test; – Part 6: Environmental testing BS EN 50483-4:2009 –3– EN 50483-4:2009 Contents Scope Normative references Terms and definitions 4 Symbols Characteristics 6 Marking General test conditions 7.1 Generalities 7.2 Preconditioning of ABC Type tests 8.1 8.2 8.3 Annex A IPC tests Pre-insulated through connectors (sleeve) 25 Pre-insulated terminals (lugs) 37 (informative) Temporary connectors – Temperature rise and overload test 43 Bibliography 47 m Figures co Figure – Test arrangement 10 e Figure – Typical impact test arrangement 14 Figure – Illustrative arrangement for dielectrical all test te st in water 16 ak ZZZE]I[ZFRP ZZ Z Z ab Figure – Arrangement for dielectrical test in n metallic balls 17 b Figure – Typical arrangement for dielectrical ctrical trical test with metallic gauze 18 w Figure – Test arrangement for the water ater ti ttightness test 20 w w Figure – Orientation of the samples ple e s fo for the climatic ageing test 24 Figure – Illustrative installation of th the mechanical test 26 Figure – Illustrative set up for dielectrical voltage test 28 Figure 10 – Climatic ageing test arrangement 31 Figure 11 – Illustrative set up of the testing assembly 33 Figure 12 – Diagram of thermal cycles and mechanical stresses applied on phase conductor 34 Figure 13 – Diagram of thermal cycles and mechanical loads on neutral conductor 36 Figure 14 – Illustrative installation of the mechanical test 38 Figure 15 – Illustrative figure of immersed lug 39 Figure 16 – Illustrative arrangement of immersion test in sodium hydroxide solution 42 Figure A.1 – Example of a pin connection 44 Figure A.2 – Test loop 45 Tables Table – Initial loads required for marking 26 Table – Test loads 26 Table – Applied tensile load 36 Table – Tensile loads 38 BS EN 50483-4:2009 EN 50483-4:2009 –4– Scope EN 50483 series applies to overhead line fittings for tensioning, supporting and connecting aerial bundled cables (ABC) of rated voltage U /U (U m ): 0,6/1 (1,2) kV This Part applies to connectors used for the electrical connection of ABC The connectors are designed to be installed on ABC defined in HD 626 Tests described in this document are type tests NOTE This European Standard does not invalidate existing approvals of products achieved on the basis of national standards and specifications and/or the demonstration of satisfactory service performance However, products approved according to such national standards or specifications cannot directly claim approval to this European Standard It may be possible, subject to agreement between supplier and purchaser, and/or the relevant conformity assessment body, to demonstrate that conformity to the earlier standard can be used to claim conformity to this standard, provided an assessment is made of any additional type testing that may need to be carried out Any such additional testing that is part of a sequence of testing cannot be done separately Normative references co m The following referenced documents are indispensable for the application of this document For dated references, only the edition cited applies For undated references, the latest edition of plies ies the referenced document (including any amendments) applies e d wire ire co EN 50182:2001, Conductors for overhead lines – Round concentric lay stranded conductors ZZZE]I[ZFRP ZZ Z ab ak EN 50483 series, Test requirements for low voltage aerial bundled cable accessories w b rovide ovide by enclosures (IP Code) (IEC 60529:1989) EN 60529:1991, Degrees of protection provided w w s of rated voltage Uo/U(Um): 0,6/1 (1,2) kV HD 626, Overhead distribution cables ctrot tro IEC 60050-461, International Electrotechnical Vocabulary (IEV) – Part 461: Electric cables Terms and definitions For the purposes of this document, the terms and definitions given in IEC 60050-461 and the following apply 3.1 aerial bundled cable (ABC) aerial cable consisting of a group of insulated conductors which are twisted together including, or not, a non insulated conductor [IEV 461-08-02, modified] NOTE The terms bundled conductors, bundled cables, bundled cores, conductor bundles and bundle could be used as equivalent to the term aerial bundled cable (ABC) 3.2 aerial-insulated-cable insulated cable designed to be suspended overhead and outdoors [IEV 461-08-01] BS EN 50483-4:2009 –5– EN 50483-4:2009 3.3 branch connector metallic device for connecting a branch conductor to a main conductor at an intermediate point on the latter [IEV 461-17-05] 3.4 branch conductor conductor connected to the main conductor by a connector 3.5 conductor insulation insulation applied on a conductor [IEV 461-02-02, modified] e co 3.7 connector metallic device to connect cable conductors together [IEV 461-17-03] m 3.6 conductor (of a cable) part of a cable which has the specific function of carrying current [IEV 461-01-01] ZZZE]I[ZFRP ZZ Z w b ab ak 3.8 core wn iinsulation assembly comprising conductor and its own [IEV 461-04-04, modified] w w 3.9 insulation (of a cable) insulating materials incorporated in a cable with the specific function of withstanding voltage [IEV 461-02-01] 3.10 insulation piercing connector (IPC) connector in which electrical contact with the conductor is made by metallic protrusions which pierce the insulation of the ABC core [IEV 461-11-08, modified] 3.11 messenger wire or rope, the primary function of which is to support the cable in aerial installations, which may be separate from or integral with the cable it supports [IEV 461-08-03] 3.12 minimum breaking load (MBL) minimum breaking load of the conductor given by HD 626 or the cable manufacturer if not defined in the standard or minimum breaking load of the clamp given by the clamp manufacturer 3.13 neutral messenger system aerial insulated system where only the neutral messenger supports the ABC BS EN 50483-4:2009 EN 50483-4:2009 –6– 3.14 pre-insulated (terminal) lug insulated metallic device for connecting an insulated cable conductor to other electrical equipment 3.15 pre-insulated through connector (sleeve) insulated metallic device for connecting two consecutive lengths of insulated conductors 3.16 rated tensile strength (RTS) estimate of the conductor breaking load calculated using the specified tensile properties of the component wires [EN 50182:2001, 3.7] 3.17 reusable connector connector for connecting ABC to stripped cable or bare conductor where only the branch connection can be reused m 3.18 self supporting system aerial insulated system where all the cores of the ABC contribute to its support trib e co 3.19 sheath uniform and continuous tubular covering of metallic non metallic material, generally extruded llic lic or n [IEV 461-05-03] ab ak ZZZE]I[ZFRP ZZ w w w b 3.20 shear head head of a bolt, or a device fitted over of a bolt or a nut, which is designed to break at er the head h a specified torque 3.21 type test test required to be made before supplying a type of material covered by this standard on a general commercial basis, in order to demonstrate satisfactory performance characteristics to meet the intended application NOTE These tests are of such a nature that, after they have been made, they need not be repeated unless changes are made to the accessory materials, design or type of manufacturing process which might change the performance characteristics Symbols resistivity (Ω.m) Characteristics These connectors shall connect cables designed to HD 626 and withstand the following type tests Marking See Clause of EN 50483-1 BS EN 50483-4:2009 –7– EN 50483-4:2009 General test conditions See Clause of EN 50483-1 7.1 Generalities Minimum and maximum cross-sections of the conductors used for the tests shall be the minimum and maximum cross-sections for which the connector is designed All conductors used in these tests shall be pre-conditioned in accordance with 7.2 When tensile test loads are applied to conductors the rate of increase shall be in accordance with EN 50483-1, 9.1.4 A torque meter shall be used for all tightening operations and it shall have a resolution and accuracy in accordance with EN 50483-1, 9.1.8 All tests shall be carried out at ambient temperature unless otherwise stated in this standard The frequency of a.c tests shall be in accordance with EN 50483-1, 9.1.1 .c om The relative humidity shall be in accordance with EN 50483-1, 0483-1 83-1 9.1.9 unless otherwise altered by this standard ke If a cable breaks beyond any part of a connector, the test tes result shall be declared void without discrediting the connector Tests can be repeated d usin using a new connector and a new cable ab ZZZE]I[ZFRP ZZ Preconditioning of ABC b 7.2 w w New cores or cables shall be used w Cores shall be pre-conditioned according to of EN 50483-1, 9.1 in order to ensure the d accor dimensional stabilisation of the insulating sheath nsula sula The extremities of the service cables shall be installed into the connector in accordance with the instructions given by the connector manufacturer For the voltage and water tightness tests in 8.1.3, if the connector is tested in horizontal position, the cores shall first be bent and held in a rigid position using an appropriate device in order to prevent damage to the connections during handling, as required in the specific test For the climatic ageing test in 8.1.5.2, the cores shall be bent as for the dielectrical voltage and water tightness tests and their ends shall be tightly capped to prevent moisture from penetrating the conductors, as required in the specific test When there is a requirement to bend the cables, the bending radius shall be at least 15 times the outer diameter of the core NOTE It is recommended that the cores should be shaped before installing the connectors NOTE Cores used should comply with the piercing test of the insulating sheath defined in HD 626 where the customer requires this and it is applicable to the type of cable being tested BS EN 50483-4:2009 EN 50483-4:2009 –8– Type tests 8.1 IPC tests 8.1.1 Installation of IPCs Connectors shall be installed in accordance with the manufacturer’s instructions A torque meter, in accordance with EN 50483-1, 9.1.8, shall be used for all tightening and untightening operations Tightening shall be at the rate specified in EN 50483-1, 9.1.10 The same core (e.g Phase 1) of a cable with the same cross-section shall be used for each test Connectors, used on cores with a cross-section lower than, or equal to, 35 mm², can be held in position during tightening if necessary 8.1.2 Mechanical testing The following tests are designed to ensure that the IPC is both mechanically sound and does not damage the conductors it connects: co m Test 8.1.2.1 e Test for mechanical damage to the main conductor nductor cto Subclause ak ZZZE]I[ZFRP ZZ Z 8.1.2.2 8.1.2.3 8.1.2.4 w w Shear head function test w b Connector bolt tightening test ab Branch cable pull-out test Low temperature impactt tes test 8.1.2.1 8.1.2.1.1 8.1.2.5 Test for mechanical damage to the main conductor Principle This test ensures that the mechanical performance of the conductor is not impaired as a consequence of the installation of the IPC BS EN 50483-4:2009 EN 50483-4:2009 8.2.7.3.1.2 – 34 – Procedure w w w b a ba k e co m The variation in mechanical load and temperature is shown, diagrammatically, in Figure 12 Key normal operating temperature 45 mechanical load variation 90 basic cycle conductor temperature 10 X time axis 24 h Y1 mechanical load axis 45 Y2 temperature axis Figure 12 – Diagram of thermal cycles and mechanical stresses applied on phase conductor BS EN 50483-4:2009 – 35 – EN 50483-4:2009 A tensile load shall be applied until a value equal to 35 % of the MBL of the cable is reached This value shall be achieved in approximately 60 s The load shall then be maintained for 10 using a manual or automatic continuous adjustment The assembly shall be left to self stabilize mechanically for 24 h without any adjustment Once the assembly has stabilized the thermal cycles shall be started At the end of the first cycle, the tensile load shall be set at 20 % of MBL of the cable At least once every 24 h, the tensile load shall be adjusted to 20 % of the MBL of the cable 8.2.7.3.2 8.2.7.3.2.1 Test arrangement and procedure for neutral messenger pre-insulated sleeves Test arrangement The test arrangement is shown in Figure 11 where the phase conductor shall be replaced with the neutral conductor 8.2.7.3.2.2 Procedure co m wn, n, dia The variation in mechanical load and temperature is shown, diagrammatically, in Figure 13 ab ak e mi Thermal cycles shall be applied and for the firstt 75 m of the cycle, tensile load shall be ad d shal sha shall then be increased to the value F by maintained at the value F of Table This load applying a longitudinal load for the last 15 n off the cycle w w w b The longitudinal load shall be steadily increased ncrease crease to the required value in a period of between s and 60 s inclusive BS EN 50483-4:2009 – 36 – w w w b a ba k e co m EN 50483-4:2009 Key normal operating temperature mechanical cycle one cycle = 90 thermal cycle X time axis 45 Y1 mechanical load axis 75 Y2 temperature axis Figure 13 – Diagram of thermal cycles and mechanical loads on neutral conductor Table – Applied tensile load Tensile loads F1 F2 20 % of MBL of the cable 45 % of MBL of the cable BS EN 50483-4:2009 – 37 – 8.2.7.4 EN 50483-4:2009 Requirements At the end of the heating period, the sleeves’ temperatures shall be lower than the temperature of the reference core The Class and Class sleeves shall meet the requirements of the dielectrical voltage test in air, 8.2.3.1.3.2 For Class sleeves the assembly formed by the connector and the cores shall then taken out of the metallic balls, without any mechanical stress, and shall meet the requirements of the dielectrical voltage test in water, 8.2.3.1.3.1 but with a voltage of kV The four sleeves shall meet the requirements of the mechanical test in 8.2.2 8.3 Pre-insulated terminals (lugs) 8.3.1 Installation of lugs Lugs shall be installed in accordance with the manufacturer’s instructions The same core (e.g Phase 1) of a cable with the same cross-section shall be used for each test orr neutral neut The mechanical loads given below are applicable for messenger and self-supporting ABC systems imum and a Where bolted lugs are to be tested the maximum minimum cross-sections, for which the lug is designed, shall be used tallation llation shall be as defined in 8.1.1 for IPCs The torque used to make the test installation 8.3.2 8.3.2.1 Mechanical testing Principle The purpose of this test is to ensure that the lug makes an acceptable mechanical connection to the cable 8.3.2.2 Test arrangement Two samples shall be tested of each cross-section The test arrangement is shown in Figure 14 8.3.2.3 Procedure The assembly shall be subjected to a tensile load, applied to the conductor, in accordance with Figure 14 The initial load shall be 10 % of the MBL of the conductor for which it is designed, or 500 N, whichever is less The rate of load increase shall be in accordance with EN 50483-1, 9.1.4 The cable shall be marked at the point at which it leaves the lug BS EN 50483-4:2009 EN 50483-4:2009 – 38 – The loads shall then be increased to the values of Table Table – Tensile loads Conductor cross-section Load 16 mm² to 25 mm² 200 N 35 mm² to 150 mm² 500 N ak e c om Dimensions in millimetres pre-insulated lug fixed point w b ab Key 8.3.2.4 Requirements w w Figure 14 – Illustrative trative ative installation of the mechanical test No slippage or breakage shall occur 8.3.3 Water tightness test This test applies only to terminal lugs having a palm in aluminium or in aluminium alloy 8.3.3.1 Principle To ensure that water cannot migrate through the lug to the ABC 8.3.3.2 Test arrangement Two samples shall be tested of each cross-section The test arrangement is shown in Figure 15 The test shall be carried out at ambient temperature The lug shall be installed on to the cable in accordance with the manufacturer’s instructions The assembled lug and cable shall be placed in a tank and covered with water to a depth of (300 + 100 −0 ) mm measured above the lug BS EN 50483-4:2009 – 39 – EN 50483-4:2009 The core shall pass out of the tank, through an appropriate seal, which shall be designed to prevent any excessive stress on the insulation ak e co m Dimensions in millimetres seal b lug w water w ab Key w Figure 15 – Illus Illustrative figure of immersed lug 8.3.3.3 Procedure The assembly shall be left in the water for 24 h 8.3.3.4 Requirements No trace of water shall be observed at the end of the core 8.3.4 Low temperature assembly test Where a pre-insulated sleeve has the same design as the barrel of the pre-insulated lug this test is not required if the pre-insulated sleeve has met the requirements of 8.2.4 8.3.4.1 Principle To ensure acceptable connection to the cable at low temperature 8.3.4.2 Test arrangement Two samples shall be tested of each cross-section BS EN 50483-4:2009 EN 50483-4:2009 8.3.4.3 – 40 – Procedure The lugs, conductor and tools shall be further pre-conditioned until they reach the test ° temperature of (-10 ± 3) C, then they shall be assembled at this temperature in the cold chamber NOTE See EN 50483-1, 9.1, for information on the use of a lower temperature At least h at ambient temperature after having been removed from the cold chamber, the lugs shall be subjected to the mechanical testing as detailed in 8.3.2 8.3.4.4 Requirements No slippage or breakage shall occur 8.3.5 Environmental test 8.3.5.1 8.3.5.1.1 Climatic ageing test Principle To ensure that the lug is not affected by climatic conditions m Test arrangement co 8.3.5.1.2 Procedure ak 8.3.5.1.3 e n 8.3.3 .3.3 See test arrangement of water tightness test given in est - Method Climatic ageing test w 8.3.5.1.3.1 w w b ab ype e tes test In order to meet the requirements of the type tests at least one of the two climatic ageing tests e com (as detailed in EN 50483-6, 8.5) shall be completed The choice of the test shall be agreed tomer mer between the manufacturer and the customer There shall be cycles of week, as defined in EN 50483-6, 8.5.1 The temperature during periods A and C shall be 70 °C NOTE The temperature may be less if agreed between the customer and the manufacturer As far as possible, the samples shall be installed so that the axis of the main core is in a horizontal plane and the lamp in a vertical plane These two planes shall intersect in the middle of the lamp and in the middle of the samples The main core shall be orthogonal in the described vertical plane as in Figure 10 where the pre-insulated sleeve is replaced by the lug 8.3.5.1.3.2 Climatic ageing test - Method There shall be 56 cycles of day (8 weeks), as defined in EN 50483-6, 8.5.2 The sample shall be installed in the orientation shown in Figure 10 where the pre-insulated sleeve is replaced by the lug 8.3.5.1.4 Requirements After the climatic ageing cycles and after a period of at least 24 h but not exceeding 72 h at the laboratory atmosphere, the lugs shall meet the requirements of the water tightness test (8.3.3) after an immersion time of 12 h BS EN 50483-4:2009 – 41 – EN 50483-4:2009 Visual inspection shall be carried out to determine that there has been no degradation of the organic parts which could affect the normal function of the sample The sample’s identification marking shall be legible when examined with normal or corrected vision, without magnification 8.3.5.2 Corrosion tests In order to meet the requirements of the type tests at least one of the three corrosion tests (as detailed in EN 50483-6, 8.4) shall be performed where applicable 8.3.5.2.1 Principle To ensure that the lug is not affected by a corrosive environment 8.3.5.2.2 Test arrangement samples shall be tested for each cross-section The test arrangement shall be in accordance with EN 50483-6, 8.4 Procedure m 8.3.5.2.3 Requirements ak 8.3.5.2.4 e co 6, 8.4 The procedure shall be in accordance with EN 50483-6, b ab Markings shall be legible n test est in i sodium hydroxide (NaOH) solution Bi-metallic corrosion w 8.3.5.3 w w No deterioration of the connectors shallll occur which would impair their normal function This test applies only to terminal lugs having copper palms 8.3.5.3.1 Principle To ensure that when exposed to a corrosive environment corrosion of the copper palm does not affect the aluminium part of the connector or the ABC 8.3.5.3.2 Test arrangement Two samples shall be tested of each cross-section The test arrangement is shown in Figure 16 The test shall be carried out at ambient temperature The lug shall be installed onto the cable in accordance with the manufacturer’s instructions The assembled lug and cable shall be placed in a tank and covered with a normal sodium hydroxide solution (40 g/l of water) to a depth of (300 + 100 −0 ) mm measured above the lug The end of the insulated core shall be brought out of the tank clear of the sodium hydroxide solution BS EN 50483-4:2009 EN 50483-4:2009 – 42 – Dimensions in millimetres ABC core sodium hydroxide solution lug ccopper part ak e co m Key b Procedure w 8.3.5.3.3 ab Figure 16 – Illustrative arrangement of immersion mme mersi rs test in sodium hydroxide solution 8.3.5.3.4 Requirements w w or 24 h The assembly shall be immersed for After removing the insulation of the lug, no traces of corrosion shall be observed on the aluminium parts 8.3.6 Electrical ageing test Tests, procedures, requirements and classes are defined in EN 50483-5 BS EN 50483-4:2009 – 43 – EN 50483-4:2009 Annex A (informative) Temporary connectors – Temperature rise and overload test (This test only applies to IPC connectors used for measuring voltages and short-circuiting ABC conductors) A.1 Principle To ensure that the IPC is suitable when used with conductors carrying current and short-circuit current A.2 Test arrangement Four connectors should be fitted on maximum cross-section phase core The connectors should be tightened to the minimum torques specified by the manufacturer m Tightening should be at the rate specified in EN 50483-1, 9.1.10 ak e co g a copper co cop The connectors should be connected in pairs using braid having a cross-section specified by the manufacturer .b ab ed with a connecting socket compatible with the One of the ends of the braid should be fitted connector pin (see Figure A.1) w w w hermo Each connector should be fitted with a thermo thermocouple located as close as possible to the current path between the connected core herm Each pin should be fitted with a thermocouple close to the locking system The test loop should be arranged as shown in Figure A.2 Distances between each connector and power source should be a minimum of m length Preparation of cables and core before tests, installation of the connectors and method of temperature measurement on connectors, should be carried out in accordance with EN 50483-5, 5.3.2, EN 50483-5, 5.3.3 and EN 50483-5, 5.4.1 BS EN 50483-4:2009 – 44 – ak e co m EN 50483-4:2009 Key ore) e) insulated conductor (copper or aluminium core) pin w b ab w w Figure A.1 – Exa Example of a pin connection BS EN 50483-4:2009 EN 50483-4:2009 b ab ak e co m – 45 – w Key main core temporary connecting system socket +pin ocket + w w thermocouple position bare copper braid Figure A.2 – Test loop A.3 A.3.1 Procedure Initial temperature rise test An a.c current for which the connector is designed should be applied until temperature stabilization of the different mounted elements is achieved The tolerance of the a.c current should be ± % Temperature stabilization should be considered to have been achieved when the temperature of each connector does not fluctuate by more than K for 15 Temperature T of each connector and temperature T of each pin linked to the connector should be recorded as well as the ambient temperature T BS EN 50483-4:2009 EN 50483-4:2009 A.3.2 – 46 – Over-current test The test loop should be allowed to cool down to ambient temperature A series of four over-currents should be applied for s each The over-current value should be calculated with a current density of approximately 160 A/mm² for bare copper braid To enable a close approximation to the specified over-current value, the duration of the overcurrent, nominally s, can be adjusted within a range of 0,85 s up to 1,15 s observing the relationship I ⋅t = Constant After each over-current, the loop should be allowed to cool down to a temperature ≤ 35 °C A.3.3 Final temperature rise test After this over-current series, the a.c current, as used before, should be applied once more to the assembly until temperature stabilization, of the different mounting elements, is achieved co m ee achieved when the temperature Temperature stabilization should be considered to have been of each connector does not fluctuate by more than K forr 15 m Requirement ab A.3.4 ak e e T of each pin should be recorded as well Temperature T of each connector and temperature as the ambient temperature T w (T – T ) – (T – T ) < 10 K w w b erify ify both bot bo conditions: Each connector and each pin should verify (T – T ) – (T – T ) < 10 K BS EN 50483-4:2009 – 47 – EN 50483-4:2009 Bibliography w w w b ab ak e co m EN 61284, Overhead lines – Requirements and tests for fittings (IEC 61284) British Standards Institution (BSI) BSI is the independent national body responsible for preparing British Standards It presents the UK view on standards in Europe and at the international level It is incorporated by Royal Charter Information on standards British Standards are updated by amendment or revision Users of British Standards should make sure that they possess the latest amendments or editions It is the constant aim of BSI to improve the quality of our products and services We would be grateful if anyone finding an inaccuracy or ambiguity while using this British Standard would inform the Secretary of the technical committee responsible, the identity 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