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BS EN 1253-3:2016 Incorporating corrigendum February 2017 BSI Standards Publication Gullies for buildings Part 3: Evaluation of conformity BS EN 1253-3:2016 BRITISH STANDARD National foreword This British Standard is the UK implementation of EN 1253-3:2016 It supersedes BS EN 1253-3:1999 which is withdrawn The UK participation in its preparation was entrusted by Technical Committee B/505, Wastewater engineering to Subcommittee B/505/11, Waste Fittings For Sanitary Appliances A list of organizations represented on this subcommittee can be obtained on request to its secretary This publication does not purport to include all the necessary provisions of a contract Users are responsible for its correct application © The British Standards Institution 2017 Published by BSI Standards Limited 2017 ISBN 978 580 97504 ICS 91.140.80 Compliance with a British Standard cannot confer immunity from legal obligations This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 May 2016 Amendments/corrigenda issued since publication Date Text affected 28 February 2017 Implementation of CEN/CENELEC Correction Notice June 2016: Correction made to Table A.2 BS EN 1253-3:2016 EN 1253-3 EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM May 2016 ICS 91.140.80 Supersedes EN 1253-3:1999 English Version Gullies for buildings - Part 3: Evaluation of conformity Avaloirs et siphons pour bâtiments - Partie 3: Évaluation de la conformité Abläufe für Gebäude - Teil 3: Bewertung der Konformität This European Standard was approved by CEN on 14 February 2016 CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member This European Standard exists in three official versions (English, French, German) A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG CEN-CENELEC Management Centre: Avenue Marnix 17, B-1000 Brussels © 2016 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members Ref No EN 1253-3:2016 E BS EN 1253-3:2016 EN 1253-3:2016 (E) Contents Page European foreword Scope Normative references Terms and definitions 4 4.1 4.2 4.3 Evaluation of conformity General Type testing Factory production control Annex A (informative) Control by third party (third party control) A.1 General A.2 Procedure of the third party control A.3 Report by the third party A.4 Retesting 10 A.5 Non-conforming products 10 Bibliography 11 BS EN 1253-3:2016 EN 1253-3:2016 (E) European foreword This document (EN 1253-3:2016) has been prepared by Technical Committee CEN/TC 165 “Waste water engineering”, the secretariat of which is held by DIN This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2016, and conflicting national standards shall be withdrawn at the latest by November 2016 Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights This document supersedes EN 1253-3:1999 This is the third part in EN 1253, a series of standards relating to different types of floor gullies, roof drains and access covers for drainage systems inside buildings The EN 1253 series under the main title Gullies for buildings actually consists of the following parts: — Part 1: Trapped floor gullies with a depth water seal of at least 50 mm; — Part 2: Roof drains and floor gullies without trap; — Part 3: Evaluation of conformity; — Part 4: Access covers; — Part 5: Gullies with light liquids closure Since the latest edition of EN 1253-3 the most significant technical changes are the following: a) introduction of the new standards on trapped floor gullies with a depth of water seal of at least 50 mm (EN 1253-1) and roof drains and floor gullies without trap (EN 1253-2); b) amendment of items to be inspected as well as modification of frequency of control for specific requirements According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom BS EN 1253-3:2016 EN 1253-3:2016 (E) Scope This European Standard specifies the requirements for evaluation of conformity for floor gullies, roof drains and access covers for buildings to ensure conformity of these products with EN 1253–1, EN 1253-2 and EN 1253–4 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application For dated references, only the edition cited applies For undated references, the latest edition of the referenced document (including any amendments) applies EN 1253–1:2015, Gullies for buildings — Part 1: Trapped floor gullies with a depth water seal of at least 50 mm EN 1253-2:2015, Gullies for buildings — Part 2: Roof drains and floor gullies without trap EN 1253–4:2016, Gullies for buildings — Part 4: Access covers Terms and definitions For the purposes of this document, the terms and definitions given in EN 1253-1, EN 1253-2 and EN 1253–4 apply Evaluation of conformity 4.1 General Products manufactured in accordance with EN 1253–1, EN 1253–2 and EN 1253–4 will be subjected to the evaluation of conformity procedure as follows: a) type testing; b) factory production control The control by a third party is recommended If third party control is carried out, this should be done in accordance with Annex A The actual practice of third party control in the different countries may be maintained as long as the third party control in this standard retains its recommended character 4.2 Type testing Complete drawings of the products shall be available Three production specimens shall be tested in accordance with EN 1253-1, EN 1253–2 and EN 1253–4 and shall comply with all the relevant requirements of EN 1253–1, EN 1253-2 and EN 1253–4 This procedure also applies if the design is subsequently amended structurally or if the material is changed All subsequent amendments, whether structural or not, shall have the approval of the certification body, if required 4.3 Factory production control The purpose of the factory production control is to constantly ensure that current production of floor gullies, roof drains and access covers is in conformity with the technical requirements of EN 1253–1, EN 1253-2, and EN 1253–4 BS EN 1253-3:2016 EN 1253-3:2016 (E) Suitable staff and independence of quality control of production are indispensable prerequisites The facilities necessary for factory production control include the measuring and test equipment for the tests in accordance with EN 1253-1, EN 1253–2 and EN 1253–4 The factory production control shall at least cover the specific items listed in Tables 1, and The documentation shall include all steps of production from the incoming raw materials to the final product leaving the factory The factory production control may be organized in accordance with EN ISO 9001 The manufacturer shall have at his disposal: — an organization scheme with defined responsibilities; — skilled personnel; — all the necessary production facilities; — all the necessary testing facilities Furthermore, the manufacturer shall establish and maintain a quality plan in which process and final inspections are listed Apart from the inspection aspect, the quality plan shall also contain the method and frequency of inspection and the documentation Tables 1, and give a model scheme of factory production control and list a minimum of specific items to be covered Finally, the manufacturer shall establish and maintain written procedures for: — document control; — control of non-conforming products, their storage, handling and marking; — dealing with complaints from customers; — calibration and control of measuring and testing equipment BS EN 1253-3:2016 EN 1253-3:2016 (E) Table — Factory production control for trapped floor gullies with a depth water seal of at least 50 mm in accordance with EN 1253–1:2015 Items to be inspected Requirements Appearance 4.1.2 Visual inspection - At start of production Dimensions 4.1.1 Measurement - At start of production 4.1.5 5.3.1 4.2.1 5.4.1 4.1.3 Materials Skirt membrane affixed to the gully Marking Classification by loading strength a 4.4 4.7.3.4 Clause 4.7.1 Test methods Measurement Manufacturer's certification of compliance 5.7.3 Visual inspection 5.6 Frequency of control - Each production batcha - Each production batcha At start of production At start of production At start of production Each consignment - At start of production - Random sampling series production in Random sampling in series production Each production batcha The size of a production batch and the number of specimens to be taken from the batch depend on the type of products, the material and the manufacturing process Table — Factory production control for roof drains and floor gullies without trap in accordance with EN 1253–2:2015 Items to be inspected Requirements Test methods Frequency of control Appearance 4.1.2 Visual inspection - At start of production Dimensions 4.1.1 Measurement - At start of production 4.1.3 Measurement 4.7.1 5.4.2 Materials Skirt membrane affixed to the gully Marking Classification by loading strength a 4.3 Clause 4.5.1 Manufacturer's certification of compliance Visual inspection 5.3 - Each production batcha - Each production batcha At start of production Each consignment - At start of production - Random sampling series production in Random sampling in series production Each production batcha The size of a production batch and the number of specimens to be taken from the batch depend on the type of products, the material and the manufacturing process BS EN 1253-3:2016 EN 1253-3:2016 (E) Table — Factory production control for access covers in accordance with EN 1253–4:2016 Items to be inspected Requirements Appearance 6.2 Visual inspection - At start of production Dimensions 6.3 Measurement - At start of production Materials Clause Manufacturer's certification of compliance Clause 7.1 Marking Classification loading strength a by Clause Test methods Visual inspection Frequency of control - Each production batcha - Each production batcha Each consignment Random sampling in series production Each production batcha The size of a production batch and the number of specimens to be taken from the batch depend on the type of products, the material and the manufacturing process BS EN 1253-3:2016 EN 1253-3:2016 (E) Annex A (informative) Control by third party (third party control) A.1 General The purpose of the third party control is to demonstrate the ability of the manufacturer to manufacture products which continuously meet the requirements of EN 1253–1, EN 1253-2 and EN 1253–4 and to give independent certification to these products A.2 Procedure of the third party control Third party control consists of: — approval of type testing; — general evaluation of the production and testing facilities as well as suitability of staff; — controlling and approval of the system and of the results of the factory production control; — independent testing of finished products, covering at least the aspects listed in Tables A.1, A.2 and A.3 Table A.1 — Third party control on trapped floor gullies with a depth water seal of at least 50 mm in accordance with EN 1253–1:2015 Items to be inspected Requirements Appearance 4.1.2 Visual inspection 4.1.5 5.3.1 Dimensions 4.1.1 4.1.3 4.2.1 Materials Skirt membrane affixed to the gully Marking Classification loading strength a by 4.4 4.7.3.4 Clause 4.7.1 Test methods Samples to be examined at each visit of inspector Measurement Measurement 5.4.1 Control of manufacturer's certificates of compliance 5.7.3 At least two specimens with different nominal sizes (DN) of three different typesa of gullies Visual inspection 5.6 Trapped floor gullies are of the same type, when they have the same design and construction characteristics and when they are of the same material, however they may have different features BS EN 1253-3:2016 EN 1253-3:2016 (E) Table A.2 — Third party control for roof drains and floor gullies without trap in accordance with EN 1253–2:2015 Items to be inspected Requirements Appearance 4.1.2 Visual inspection 4.1.3 Measurement Dimensions 4.1.1 Materials Skirt membrane affixed to the gully Marking Classification loading strength a by 4.3 4.7.1 Clause 4.5.1 Test methods Measurement Control of manufacturer's certificates of compliance 5.4.2 Visual inspection 5.3 Samples to be examined at each visit of inspector At least two specimens with different nominal sizes (DN) of three different typesa of roof drains and floor gullies without trap Roof drains and floor gullies without trap are of the same type, when they have the same design and construction characteristics and when they are of the same material, however they may have different features Table A.3 — Third party control on access covers in accordance with EN 1253–4:2016 Items to be inspected Requirements Appearance 6.2 Visual inspection Materials Clause Control of manufacturer's certificates of compliance Dimensions Marking Classification loading strength a 6.3 by Clause Clause Test methods Measurement Visual inspection 7.1 Samples to be examined at each visit of inspector At least two specimens with different clear openings of three different typesa of access covers, if available Access covers are of the same type, when they have the same design and construction characteristics and when they are of the same material, however they may have different features Inspection visits by the third party are carried out at regular intervals two times a year The inspection may be reduced after two years without failures to once a year, provided that the independent certification body has made sure that the manufacturer's quality control system is adequate, that the controls have been continuously carried out in a proper and effective way and that its results are in compliance with the requirements of EN 1253–1, EN 1253-2 and EN 1253–4 This reduced inspection frequency is valid as long as no non-conforming products are detected A.3 Report by the third party The results of the inspection visits are given in a written report The manufacturer signs this report If no agreement can be reached between the inspector and the manufacturer on the content of the report, the manufacturer will sign the report and state his reservations thereon The report contains at least the following items: a) name and/or mark of the manufacturer; BS EN 1253-3:2016 EN 1253-3:2016 (E) b) name and location of the production plant; c) title and number of this standard; d) description and manufacturer's reference numbers of products tested; e) results of the inspection in terms of: 1) staff, 2) production and testing facilities, 3) conformity of the products, 4) factory production control, 5) document control, 6) control, handling and disposal of non-conforming products, 7) calibration and control of measuring equipment, f) 8) handling complaints concerning non-conformity of products; signature of the manufacturer's representative, place and date; g) inspector's signature Within four weeks after the inspection, an official report will be sent to the manufacturer by the third party A.4 Retesting If during the third party inspection a unit fails, three more units of the same type will be tested If one of these three fails, the production related to the failure(s) will be excluded from delivery pending the outcome of further investigation Within a period of four weeks or within a period to be agreed upon, the manufacturer will be reassessed with respect to the rejected non-conforming product; six of these products will be tested After satisfactory retesting of all these units delivery may recommence A.5 Non-conforming products If during the factory production control non-conforming products are detected, the manufacturer's quality control stops the production related to the failure(s) All non-conforming products are segregated and excluded from delivery, and instructions are given for further handling, storage and marking Only after thorough investigation, due correction of the failure(s) and final control, the responsible for quality person of the manufacturer agrees upon recommencement of production 10 BS EN 1253-3:2016 EN 1253-3:2016 (E) Bibliography [1] EN ISO 9001, Quality management systems — Requirements (ISO 9001) 11 This page deliberately left blank This page deliberately left blank NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW 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