Designation A1007 − 15 Standard Specification for Carbon Steel Wire for Wire Rope1 This standard is issued under the fixed designation A1007; the number immediately following the designation indicates[.]
Designation: A1007 − 15 Standard Specification for Carbon Steel Wire for Wire Rope1 This standard is issued under the fixed designation A1007; the number immediately following the designation indicates the year of original adoption or, in the case of revision, the year of last revision A number in parentheses indicates the year of last reapproval A superscript epsilon (´) indicates an editorial change since the last revision or reapproval 2.3 ISO/EN Standards:3 EN 10264-1.2 Steel Wire and Wire Products—Steel Wire for Wire Rope Scope 1.1 This specification covers uncoated and four classes of round, metallic coated, cold-drawn, carbon steel wire for wire rope in five strength levels This specification specifies: 1.1.1 Dimensional tolerances, 1.1.2 Mechanical characteristics, 1.1.3 Chemical composition requirements, 1.1.4 Coating requirements (if applicable), and 1.1.5 Packaging requirements 2.4 Industry Standard: API 9A Specification for Wire Rope4 2.5 Industry References:5 AIME/ISS Carbon Steel, Wire and Rods AIAG 02.00 Primary Metals Identification Tag Application5 2.6 Non-Referenced Industry Applicable Standard: ISO Std 2232 Drawn Wire for General Purpose Non-Alloy Steel Wire Ropes3 1.2 The values stated for metric equivalents are provided for informational purposes only Referenced Documents Terminology 2.1 This specification incorporates, by dated or undated reference, provisions from other publications These normative references are cited at their appropriate place in the text and the publications are listed For dated references, subsequent amendments to or revisions of any of these publications apply to this specification only when incorporated in it by amendment or revision For undated references, the latest edition of the publication referred to would apply 3.1 Definitions: 3.1.1 actual diameter, n—the arithmetic mean of the minimum and maximum diameter measurements in one location on the wire 3.1.2 breaking force level (Levels 1,2,3,4 or 5), n—a wire strength based on the minimum load carrying capability of a designated wire 3.1.3 drawn-galvanized, n—a zinc coating that is applied to the wire prior to the final cold drawing operation by either an electro-deposition or hot-galvanizing process 3.1.4 drawn-Zn5 Al-MM, n—a zinc-aluminum alloy (mischmetal) coating that is applied to the wire prior to the final cold drawing operation by a molten coating process 3.1.5 final-coated Zn5 Al-MM, n—a zinc-aluminum alloy (misch-metal) coating that is applied to the wire after the final cold drawing operation by a molten coating process 3.1.6 final-galvanized, n—a zinc coating that is applied to the wire after the final cold drawing operation by either an electro-deposition or hot-galvanizing process 3.1.7 nominal diameter, n—the diameter of the wire expressed in inches (millimetres) and specified by the user to 2.2 ASTM Standards:2 A90/A90M Test Method for Weight [Mass] of Coating on Iron and Steel Articles with Zinc or Zinc-Alloy Coatings A510 Specification for General Requirements for Wire Rods and Coarse Round Wire, Carbon Steel A938 Test Method for Torsion Testing of Wire B6 Specification for Zinc B750 Specification for GALFAN (Zinc-5 % AluminumMischmetal) Alloy in Ingot Form for Hot-Dip Coatings E8 Test Methods for Tension Testing of Metallic Materials IEEE/ASTM-SI-10 Standard for Use of the International System of Units (SI): The Modern Metric System This specification is under the jurisdiction of ASTM Committee A01 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A01.03 on Steel Rod and Wire Current edition approved May 1, 2015 Published June 2015 Originally approved in 2000 Last previous edition approved in 2007 as A1007 – 07 DOI: 10.1520/A1007-15 For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org For Annual Book of ASTM Standards volume information, refer to the standard’s Document Summary page on the ASTM website Available from American National Standards Institute (ANSI), 25 W 43rd St., 4th Floor, New York, NY 10036, http://www.ansi.org Available from American Petroleum Institute (API), 1220 L St., NW, Washington, DC 20005-4070, http://api-ec.api.org Available from Automotive Industry Action Group (AIAG), 26200 Lahser Rd., Suite 200, Southfield, MI 48033, http://www.aiag.org Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959 United States A1007 − 15 5.6 The method utilized in the production of either drawnor final-galvanized wire types may be by an electro-deposition or hot-dip galvanizing process at the option of the producer 5.6.1 The slab zinc used in galvanized zinc coatings shall be as specified in Specification B6 designate the wire size It is the basis for the determination of the values of all characteristics of the wire for acceptance purposes 3.1.8 ovality, n—the arithmetic difference between the maximum diameter and the minimum diameter in one location on the wire; it shall not be greater than half the tolerance specified in the respective tables referred to in the following parts of this specification 3.1.9 uncoated wire, n—the surface of a wire furnished with a residual lube film as a result of cold-drawing said wire 5.7 The method utilized in the production of Zn5 Al-MM wire types may be either a continuous hot-dip alloy coating or two step coating where the first coating is zinc followed by a final bath having an aluminum content up to 7.2 % to prevent depletion of the aluminum content of the bath 5.7.1 The bath metal used in continuous hot-dip Zn-5 Al-MM alloy coating shall meet the chemical composition limits specified in Specification B750 Ordering Information 4.1 It is the responsibility of the purchaser to specify all requirements that are necessary for material ordered under this specification Such requirements shall include, but are not limited to the following: 4.1.1 Quantity (mass), 4.1.2 Name of material (drawn steel wire for wire rope), 4.1.3 Wire type (uncoated, drawn- or final-galvanized/Zn5 Al-mm coated), 4.1.4 Wire diameter, 4.1.5 Wire strength grade (Level through 5), 4.1.6 Packaging (Section 15), 4.1.7 Cast or heat analysis; if requested, 4.1.8 Certification or test report; if requested, and 4.1.9 ASTM designation and date of issue Chemical Composition 6.1 Upon agreement with the purchaser, the wire manufacturer shall apply a steel of suitable chemical composition that will satisfy the properties of the material ordered 6.2 A quantitative analysis of each cast or heat shall be made by the steel producer or his representative to determine the percentage of the elements specified The analysis shall be made from a test sample preferably taken during the pouring of the cast or heat The chemical composition thus determined shall be reported, if required, to the purchaser or his representative 6.3 An analysis may be made by the purchaser from the finished wire The chemical composition thus determined as to the elements required shall conform to the product analysis requirements specified in Table of Specification A510 or as agreed upon between the purchaser and the manufacturer Materials and Manufacture 5.1 The base metal rod used in the manufacture of rope wire shall be rolled from good commercial quality steel The steel may be either ingot cast or strand cast 5.2 A sufficient discard shall be made to ensure freedom from detrimental piping and undue segregation Wire Diameter 7.1 The wire shall be measured using a micrometer with an minimum accuracy of 0.0001 in (0.002 mm) for all diameters 5.3 The wire shall be cold-drawn to produce the desired properties 7.2 All diameter values measured in one location along the wire shall be within the tolerance limits given in Table for uncoated and drawn-galvanized or drawn-Zn5 Al-MM rope wire or Table for final-galvanized or final-coated Zn5 Al-MM rope wire 5.4 The wire shall be furnished in one of five types, as specified: 5.4.1 Uncoated, 5.4.2 Drawn-galvanized, 5.4.3 Final-galvanized, 5.4.4 Drawn Zn5/Al-MM, and 5.4.5 Final coated Zn5/Al-MM Tensile Properties 8.1 Tensile Test Procedure: 8.1.1 Standard Testing Method—The tensile test shall be carried out in accordance with Test Methods E8 The distance between the grips of the testing machine shall not be less than in (203 mm) The speed of the movable head of the testing 5.5 Uncoated, drawn-galvanized and drawn-Zn5 Al-MM wire can be furnished in Levels through Final-galvanized and final-coated Zn5 Al-MM wire is usually furnished in Levels through TABLE Wire Diameter Tolerances Uncoated and Drawn-Galvanized or Zn5 Al-MM Rope Wire Diameter Range, in 0.010 to 0.025 incl Over 0.025 to 0.060 incl Over 0.060 to 0.093 incl Over 0.093 to 0.142 incl Over 0.142 to 0.200 incl Over 0.200 to 250 incl Diameter Range, mm Tolerance, in 0.25 to 0.64 incl Over 0.64 to 1.50 incl Over 1.50 to 2.36 incl Over 2.36 to 3.61 incl Over 3.61 to 5.08 incl Over 5.08 to 6.35 incl Tolerance, mm Minus Plus Minus Plus 0.0003 0.0005 0.001 0.001 0.0015 0.002 0.0007 0.001 0.001 0.0015 0.002 0.002 0.01 0.01 0.03 0.03 0.04 0.05 0.02 0.03 0.03 0.04 0.05 0.05 A1007 − 15 TABLE Wire Diameter Tolerances Final-Galvanized or Final-Coated Zn5 Al-MM Rope Wire Diameter Range, in Diameter Range, mm 0.025 to 0.061 incl Over 0.061 to 0.079 incl Over 0.079 to 0.092 incl Over 0.092 to 0.103 incl Over 0.103 to 0.119 incl Over 0.119 to 0.142 incl Over 0.142 to 0.187 incl Over 0.187 Tolerance, in 0.64 to 1.55 incl Over 1.55 to 2.01 incl Over 2.01 to 2.34 incl Over 2.34 to 2.62 incl Over 2.62 to 3.02 incl Over 3.02 to 3.61 incl Over 3.61 to 4.75 incl Over 4.75 Tolerance, mm Minus Plus Minus Plus 0.001 0.002 0.003 0.003 0.003 0.003 0.004 0.004 0.001 0.002 0.003 0.003 0.003 0.003 0.004 0.004 0.03 0.05 0.08 0.08 0.08 0.08 0.10 0.10 0.03 0.05 0.08 0.08 0.08 0.08 0.10 0.10 8.1.3 The minimum breaking forces are specified in Table of this specification, for wire grade Levels through The range in breaking force for a given grade level is based on the calculated minimum tensile strength requirement (psi) While no maximum values are shown for breaking force, rope wire is generally produced to a tensile strength range of 30 000 psi The resultant minimum breaking force of either uncoated, drawn-galvanized, and drawn-Zn5 Al-MM wires of various levels shall meet or exceed the values shown in Table The resultant minimum breaking force for final-galvanized or final-coated Zn5 Al-MM wire is obtained by reducing the value stated for its level in Table for uncoated wire by 10 % machine, under no load, shall not exceed in./min (0.4 mm/s) Any specimen breaking within in (25.4 mm) of the jaws may be disregarded and a retest performed 8.1.2 Alternate Testing Method—The tensile test shall be carried out in accordance with Test Methods E8 The loading rate may be greater than that specified, depending on the number of tests to be carried out for the batch inspection However, it shall not exceed the rate corresponding to a 25 % elongation between anchorages in The minimum distance between the clamping jaws of the test machine is in (100 mm) In the event of a dispute, the tensile test shall be carried out strictly in accordance with Test Methods E8, in particular with regard to the loading rate TABLE Minimum Breaking Forces Wire Diameter in mm Level 0.010 0.011 0.012 0.013 0.014 0.015 0.016 0.017 0.018 0.019 0.020 0.021 0.022 0.023 0.024 0.025 0.026 0.027 0.028 0.029 0.030 0.031 0.032 0.033 0.034 0.035 0.036 0.037 0.038 0.039 0.040 0.041 0.042 0.043 0.044 0.045 0.046 0.047 0.254 0.279 0.305 0.330 0.356 0.381 0.408 0.432 0.467 0.483 0.508 0.533 0.559 0.584 0.610 0.635 0.680 0.686 0.711 0.737 0.782 0.787 0.813 0.836 0.864 0.869 0.914 0.940 0.966 0.991 1.02 1.04 1.07 1.09 1.12 1.14 1.17 1.19 274 249 228 211 196 182 171 161 152 144 136 130 124 118 113 109 105 101 97 94 90 86 85 82 80 77 75 73 71 69 67 66 64 63 61 60 58 57 Minimum Torsional Values (Number of Twists in in.) Level Level Level 254 231 212 196 181 169 156 149 141 133 126 120 115 110 105 101 97 93 90 87 84 81 78 76 74 72 70 68 66 64 62 61 59 58 57 56 54 53 234 213 195 180 167 156 146 137 130 123 116 111 106 101 97 93 89 86 83 80 77 75 72 70 68 66 64 62 61 59 57 56 55 53 52 51 50 49 218 196 182 168 156 145 136 126 121 114 108 103 96 94 90 86 83 80 77 74 72 69 67 65 63 61 60 58 56 55 53 52 51 50 48 47 46 45 Minimum Breaking ForceA Level 190 173 158 146 136 126 118 111 105 100 94 90 86 82 78 75 72 70 67 65 62 60 56 57 55 53 52 50 49 48 46 45 44 43 42 41 40 39 Level lbf N 16 18 22 26 31 36 40 48 50 56 60 68 75 80 85 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 270 280 300 310 320 340 70 90 100 120 140 180 180 200 230 250 280 310 340 370 400 430 450 490 540 580 630 670 720 780 810 860 890 940 960 1030 1070 1160 1210 1250 1340 1360 1430 1530 Level lbf N 17 21 25 29 34 39 41 50 53 62 69 73 83 91 100 110 130 130 130 140 150 160 180 190 200 210 220 230 250 260 270 290 300 310 330 340 360 370 80 100 120 140 160 180 200 230 250 260 310 340 360 410 450 490 540 580 580 630 670 720 810 850 890 940 960 1030 1120 1160 1210 1290 1340 1380 1470 1520 1610 1650 Level lbf N 20 24 29 34 39 45 51 57 64 72 79 87 96 100 110 120 130 140 150 170 180 190 200 210 230 240 250 270 280 300 310 330 340 360 380 390 410 430 90 110 130 150 180 200 230 260 290 320 360 390 430 450 490 540 560 630 670 760 810 850 890 940 1030 1070 1120 1210 1250 1340 1360 1470 1520 1610 1700 1740 1830 1920 Level lbf N 22 27 32 37 43 49 56 63 71 79 87 96 110 120 130 140 150 160 170 180 190 210 220 240 250 260 280 300 310 330 340 360 380 400 420 430 450 470 100 120 150 170 200 220 250 290 320 360 390 430 490 540 580 630 670 720 760 810 850 940 980 1070 1120 1160 1250 1340 1360 1470 1520 1610 1700 1780 1870 1920 2010 2100 Level lbf N 24 29 31 41 45 53 60 68 76 85 94 100 110 120 130 150 160 170 180 200 210 220 240 250 270 280 300 320 330 350 370 390 410 430 450 470 490 510 110 130 160 180 210 240 270 300 340 380 420 450 490 540 580 670 720 730 810 890 940 960 1070 1130 1210 1250 1340 1430 1470 1560 1650 1740 1830 1920 2010 2100 2130 2270 A1007 − 15 TABLE Wire Diameter in mm Level 0.048 0.049 0.050 0.051 0.052 0.053 0.054 0.055 0.056 0.057 0.058 0.059 0.060 0.061 0.062 0.063 0.064 0.065 0.066 0.067 0.068 0.069 0.070 0.071 0.072 0.073 0.074 0.075 0.076 0.077 0.078 0.079 0.080 0.081 0.082 0.083 0.084 0.085 0.086 0.087 0.088 0.089 0.090 0.091 0.092 0.093 0.094 0.095 0.096 0.097 0.098 0.099 0.100 0.101 0.102 0.103 0.104 0.105 0.106 0.107 0.108 0.109 0.110 0.111 0.112 0.113 0.114 0.115 0.116 0.117 0.118 0.119 1.22 1.24 1.27 1.30 1.32 1.35 1.37 1.40 1.42 1.45 1.47 1.50 1.52 1.56 1.57 1.60 1.63 1.65 1.68 1.70 1.73 1.75 1.78 1.80 1.83 1.85 1.86 1.91 1.93 1.96 1.98 2.01 2.03 2.03 2.03 2.11 2.13 2.16 2.18 2.21 2.24 2.26 2.29 2.31 2.34 2.36 2.39 2.41 2.44 2.46 2.49 2.51 2.54 2.57 2.59 2.62 2.64 2.67 2.69 2.72 2.74 2.77 2.79 2.82 2.84 2.87 2.90 2.92 2.95 2.97 3.00 3.02 56 55 54 53 52 51 50 49 48 47 46 45 44 44 43 42 42 41 40 40 39 38 38 37 37 36 36 35 35 34 34 33 33 33 32 32 31 31 31 30 30 30 29 29 28 28 28 28 27 27 27 26 26 26 26 25 25 25 25 24 24 24 24 23 23 23 23 22 22 22 22 22 Minimum Torsional Values (Number of Twists in in.) Level Level Level 52 51 50 49 48 47 46 45 44 43 43 42 41 40 40 39 38 38 37 37 36 36 35 35 34 34 33 33 32 32 31 31 30 30 30 29 29 29 28 28 28 27 27 27 26 26 26 25 25 25 25 24 24 24 24 23 23 23 23 22 22 22 22 22 21 21 21 21 21 20 20 20 48 47 46 45 44 43 42 41 41 40 39 36 38 37 37 36 36 35 34 34 33 33 32 32 31 31 30 30 30 29 29 28 28 28 27 27 27 26 26 26 25 25 25 24 24 24 24 23 23 23 23 22 22 22 22 21 21 21 21 21 20 20 20 20 20 19 19 19 19 19 18 18 44 43 42 42 41 40 39 38 36 37 36 36 35 35 34 33 33 32 32 31 31 30 30 29 29 29 28 28 27 27 27 26 26 26 25 25 25 24 24 24 23 23 23 23 22 22 22 22 21 21 21 21 20 20 20 20 20 19 19 19 19 19 18 18 18 18 18 18 17 17 17 17 Continued Minimum Breaking ForceA Level 36 36 37 36 36 36 34 33 33 32 32 31 30 30 29 29 28 28 28 27 27 26 26 26 25 25 24 24 24 23 23 23 22 22 22 22 21 21 21 21 20 20 20 20 19 19 19 19 18 18 18 18 18 18 17 17 17 17 17 16 16 16 16 16 16 15 15 15 15 15 15 15 Level lbf N 350 370 380 400 410 430 440 460 470 490 510 530 540 560 580 600 620 640 680 670 690 710 730 780 780 800 820 840 860 890 910 930 950 960 1000 1020 1050 1070 1100 1120 1150 1170 1200 1220 1250 1280 1300 1330 1360 1390 1410 1440 1470 1500 1530 1560 1580 1610 1640 1670 1700 1730 1770 1800 1830 1880 1890 1920 1960 1990 2020 2050 1560 1560 1700 1760 1830 1920 1960 2050 2100 2180 2270 2360 2410 2500 2580 2670 2760 2850 2940 2990 3070 3160 3250 3390 3470 3580 3650 3740 3830 3960 4080 4140 4230 4260 4460 4500 4680 4760 4800 4990 5120 5210 5340 5430 5670 5700 5790 5920 6050 6190 6280 6410 6540 6580 6810 6940 7030 7170 7300 7430 7570 7700 7880 8010 8150 8280 8410 8550 8720 8860 8960 9120 Level lbf N 390 410 420 440 480 470 490 510 530 550 570 580 600 620 640 660 690 710 730 750 770 790 820 840 880 590 910 930 960 960 1010 1030 1080 1090 1110 1140 1160 1190 1220 1250 1270 1300 1330 1360 1390 1420 1450 1480 1510 1540 1570 1600 1630 1680 1700 1730 1760 1790 1830 1860 1890 1930 1960 2000 2030 2070 2100 2140 2170 2210 2240 2290 1740 1830 1870 1960 2050 2100 2180 2270 2360 2450 2540 2580 2670 2760 2850 2940 3070 3160 3250 3340 3430 3520 3650 3740 3830 3960 4050 4140 4280 4380 4500 4590 4720 4850 4610 5080 5160 5300 5430 5570 5650 5790 5920 6050 6190 6320 6450 6590 6720 6880 6990 7120 7260 7390 7570 7700 7830 7970 8150 8280 8410 8590 8720 8900 9030 9210 9350 9620 9660 9840 9970 10 150 Level lbf N 450 470 490 500 520 540 580 590 610 630 650 670 690 720 740 760 790 810 840 860 890 910 940 970 990 1020 1050 1070 1100 1130 1160 1190 1230 1250 1280 1310 1340 1370 1400 1430 1470 1500 1530 1560 1600 1630 1670 1700 1740 1770 1810 1840 1880 1910 1950 1990 2030 2080 2100 2140 2180 2220 2260 2300 2340 2380 2420 2480 2500 2540 2580 2620 2010 2100 2180 2230 2320 2410 2500 2630 2720 2810 2900 2990 3070 3210 3300 3390 3520 3610 3740 3830 3960 4050 4190 4320 4410 4540 4680 4760 4900 5030 5160 5300 5430 5570 5700 5830 5970 6100 6230 6370 6540 6660 6610 6940 7120 7260 7430 7570 7740 7880 8060 8190 8370 8500 8680 8860 9030 9170 9350 9520 9700 9880 10 060 10 240 10 410 10 590 10 770 10 950 11 130 11 300 11 480 11 660 Level lbf N 490 510 530 560 580 600 620 640 670 690 720 740 760 790 810 840 870 890 920 950 980 1000 1030 1080 1090 1120 1150 1180 1210 1240 1280 1310 1340 1370 1410 1440 1470 1510 1540 1580 1610 1650 1680 1720 1760 1790 1830 1870 1910 1950 1990 2030 2070 2110 2150 2190 2230 2270 2310 2350 2400 2440 2480 2530 2570 2610 2660 2700 2750 2790 2840 2890 2180 2270 2380 2500 2580 2670 2780 2850 2990 3070 3210 3300 3390 3520 3610 3740 3870 3980 4100 4230 4360 4450 4590 4720 4850 4990 5120 5250 5390 5520 5700 5830 5970 6100 6280 6410 6540 6720 6660 7030 7170 7340 7480 7660 7830 7970 8150 8320 8500 8680 8860 9030 9210 9390 9570 9750 9920 10 100 10 280 10 460 10 680 10 860 11 040 11 260 11 440 11 610 11 840 12 020 12 240 12 420 12 640 12 880 Level lbf N 540 550 570 610 620 640 660 690 720 740 770 790 810 850 830 930 930 960 990 1000 1060 1160 1110 1140 1170 1210 1240 1270 1300 1340 1370 1410 1440 1480 1510 1550 1580 1620 1660 1700 1730 1770 1810 1850 1890 1930 1970 2010 2050 2090 2140 2180 2220 2260 2310 2360 2390 2440 2480 2530 2580 2620 2670 2710 2760 2810 2860 2910 2950 3000 3050 3100 2350 2450 2500 2670 2730 2850 2990 3070 3200 3300 3430 3520 3550 3790 3923 4310 4140 4283 4410 4540 4630 4810 4940 5080 5200 5360 5600 5680 5790 5900 6100 6300 6400 6500 0000 0000 7030 7210 7390 7570 7700 7880 8080 8230 8410 8590 8770 8900 9130 9300 9529 9700 9880 10 000 10 210 10 410 10 610 10 810 11 010 11 280 11 430 11 630 11 830 12 050 12 230 12 500 12 730 12 950 13 130 13 350 13 670 13 790 A1007 − 15 TABLE Wire Diameter in mm Level 0.120 0.121 0.122 0.123 0.124 0.125 0.126 0.127 0.128 0.129 0.130 0.131 0.132 0.133 0.134 0.135 0.136 0.137 0.138 0.139 0.140 0.141 0.142 0.143 0.144 0.145 0.146 0.147 0.148 0.149 0.150 0.151 0.152 0.153 0.154 0.155 0.156 0.157 0.158 0.159 0.160 0.161 0.162 0.163 0.164 0.165 0.166 01.67 0.168 0.169 0.170 0.171 0.172 0.173 0.174 0.175 0.176 0.177 0.178 0.179 0.180 0.181 0.182 0.183 0.184 0.185 0.186 0.187 0.188 0.189 0.190 0.191 3.05 3.07 3.10 3.12 3.15 3.18 3.20 3.23 3.25 3.25 3.30 3.33 3.35 3.38 3.40 3.43 3.45 3.48 3.51 3.53 3.56 3.58 3.61 3.63 3.65 3.66 3.71 3.73 3.76 3.78 3.81 3.84 3.86 3.89 2.91 3.94 3.96 3.99 4.01 4.04 4.06 4.09 4.11 4.14 4.17 4.19 4.22 4.24 4.27 4.29 4.32 4.34 4.37 4.39 4.42 4.45 4.47 4.50 4.52 4.55 4.57 4.60 4.62 4.65 4.67 4.70 4.72 4.75 4.78 4.80 4.83 4.85 21 21 21 21 21 21 20 20 20 20 20 20 19 19 19 19 19 19 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 16 15 15 15 15 15 15 15 15 15 15 14 14 14 14 14 14 14 14 14 14 14 13 13 13 13 13 13 13 13 Minimum Torsional Values (Number of Twists in in.) Level Level Level 20 20 19 19 19 19 19 19 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 16 16 16 16 16 16 16 16 15 15 15 15 15 15 15 15 15 14 14 14 14 14 14 14 14 14 14 14 13 13 13 13 13 13 13 13 13 13 13 13 12 12 12 12 12 12 12 12 12 18 18 18 18 18 17 17 17 17 17 17 17 16 16 16 16 16 16 16 15 15 15 15 15 15 15 15 15 14 14 14 14 14 14 14 14 14 14 13 13 13 13 13 13 13 13 13 13 13 12 12 12 12 12 12 12 12 12 12 12 12 12 11 11 11 11 11 11 11 11 11 11 17 17 17 16 16 16 16 16 16 16 15 15 15 15 15 15 15 15 14 14 14 14 14 14 14 14 14 13 13 13 13 13 13 13 13 13 13 13 12 12 12 12 12 12 12 12 12 12 12 12 11 11 11 11 11 11 11 11 11 11 11 11 11 11 10 10 10 10 10 10 10 10 Continued Minimum Breaking ForceA Level 14 14 14 14 14 14 14 14 13 13 13 13 13 13 13 13 13 13 12 12 12 12 12 12 12 12 12 12 11 11 11 11 11 11 11 11 11 11 11 11 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 Level lbf N 2090 2120 2150 2190 2220 2260 2290 2330 2360 2400 2430 2470 2500 2540 2580 2610 2650 2690 2720 2760 2800 2840 2880 2910 2960 2990 3030 3070 3110 3150 3190 3230 3270 3310 3350 3400 3440 3480 3520 3560 3600 3650 3690 3730 3780 3820 3880 3910 3950 4000 4040 4080 4130 4170 4220 4270 4310 4360 4400 4450 4500 4540 4590 4640 4680 4730 4780 4830 4880 4920 4970 5030 9300 9440 9570 9750 9660 10 080 10 190 10 370 10 500 10 660 10 610 10 990 11 130 11 300 11 460 11 610 11 790 11 970 12 100 12 260 12 460 12 640 12 820 12 950 13 130 13 310 13 480 13 880 13 840 14 020 14 190 14 370 14 550 14 730 14 910 15 130 15 310 15 480 15 880 15 840 16 020 16 240 16 420 16 600 16 820 17 000 17 180 17 400 17 580 17 800 17 980 18 150 18 380 18 550 18 780 19 000 19 180 19 400 19 580 19 800 20 020 20 200 20 420 20 640 20 820 21 050 21 270 21 460 21 710 21 890 22 110 22 340 Level lbf N 2320 2360 2390 2430 2470 2510 2550 2580 2620 2680 2700 2740 2780 2820 2860 2900 2940 2990 3030 3070 3110 3150 3200 3240 3260 3330 3370 3410 3480 3500 3550 3590 3640 3680 3730 3770 3820 3880 3910 3980 4010 4050 4100 4150 4200 4240 4290 4340 4390 4440 4490 4540 4590 4640 4690 4740 4790 4840 4890 4940 5000 5050 5100 5150 5210 5260 5310 5360 5420 5470 5630 5580 10 320 10 500 10 640 10 610 10 990 11 170 11 360 11 480 11 600 11 840 12 020 12 190 12 370 12 550 12 730 12 900 13 080 13 310 13 480 13 660 13 840 14 020 14 240 14 420 14 600 14 820 15 000 15 170 15 400 15 570 15 800 15 970 16 200 16 370 18 800 16 770 17 000 17 180 17 400 17 620 17 840 18 020 18 240 18 470 18 690 18 870 19 090 19 310 19 530 19 760 19 980 20 200 20 420 20 640 20 870 21 090 21 310 21 530 21 780 21 980 22 250 22 470 22 690 22 910 23 180 23 400 23 630 23 850 24 110 24 340 24 600 24 830 Level lbf N 2670 2710 2750 2800 2840 2880 2930 2970 3020 3080 3110 3150 3200 3250 3290 3340 3390 3430 3480 3530 3580 3630 3680 3720 3770 3820 3870 3920 3960 4030 4080 4130 4180 4230 4290 4340 4390 4440 4600 4550 4610 4660 4720 4770 4830 4880 4940 4990 5050 5110 5180 5220 5280 5330 5390 5450 5510 5570 5630 5690 5750 5810 5870 5930 5990 6050 6110 6170 6230 6290 6350 6420 11 880 12 080 12 240 12 460 12 640 12 820 13 040 13 220 13 440 13 620 13 640 14 020 14 240 14 480 14 640 14 860 15 080 15 260 15 480 15 710 15 630 16 150 16 370 16 550 16 770 17 000 17 220 17 440 17 710 17 930 18 150 18 380 18 800 18 820 19 090 19 310 19 630 19 760 20 030 20 240 20 510 20 730 21 000 21 220 21 490 21 710 21 980 22 200 22 470 22 740 22 960 23 220 23 490 23 710 23 980 24 250 24 510 24 780 25 050 25 320 25 580 25 850 26 120 26 380 26 650 26 920 27 180 27 450 27 720 27 980 28 250 28 580 Level lbf N 2930 2960 3030 3070 3120 3170 3220 3270 3320 3370 3420 3470 3620 3670 3620 3670 3720 3780 3630 3880 3940 3990 4040 4100 4150 4210 4280 4320 4370 4430 4490 4540 4600 4660 4710 4770 48 30 4890 4950 5010 5070 5130 5190 5250 5310 5370 5430 5490 5560 5620 5660 5740 5800 5870 5930 6000 6060 6120 6190 6250 6320 6390 6450 6520 6580 6650 6720 6790 6850 6920 6990 7080 13 040 13 260 13 480 13 660 13 880 14 110 14 330 14 550 14 770 15 000 15 220 15 440 15 660 15 890 16 110 16 330 16 550 16 820 17 040 17 260 17 530 17 750 17 980 18 240 18 470 18 730 18 950 19 220 19 440 19 710 19 980 20 200 30 470 20 730 20 980 21 220 21 490 21 750 22 020 22 290 22 560 22 820 23 090 23 360 23 630 23 890 24 160 24 430 24 690 25 000 25 270 25 540 25 800 26 120 26 380 26 690 26 960 27 230 27 540 27 810 28 120 28 430 28 700 29 010 29 270 29 590 29 900 30 210 30 480 30 790 31 100 31 410 Level lbf N 3150 3200 3250 3310 3360 3410 3460 3510 3570 3620 3670 3730 3780 3840 3890 3950 4000 4080 4120 4170 4230 4290 4350 4400 4460 4620 4680 4640 4700 4760 4820 4880 4940 5010 5070 5130 5190 5260 5320 5380 5450 5510 5580 5840 5710 5770 5840 5900 5970 6040 6100 6170 6240 6310 6380 6450 6510 6580 6650 6720 6790 6860 6940 7010 7060 7150 7220 7290 7370 7440 7510 7590 14 030 14 210 14 160 14 730 14 950 15 170 15 200 15 320 15 390 16 110 16 330 16 800 16 830 17 090 17 310 17 580 17 800 18 060 18 330 18 560 18 820 19 090 19 360 19 680 19 840 20 110 20 380 20 640 20 910 21 180 21 450 21 710 21 980 22 290 22 580 22 830 23 090 23 400 23 670 23 940 24 250 24 510 24 830 25 090 25 400 25 870 25 680 26 250 26 560 26 870 27 140 27 450 27 760 28 070 28 380 28 700 28 960 29 270 29 590 29 900 30 210 30 620 30 880 31 190 31 500 31 810 32 120 32 430 32 790 33 100 33 410 33 770 A1007 − 15 TABLE Wire Diameter A in mm Level 0.192 0.193 0.194 0.195 0.196 0.197 0.198 0.199 0.200 0.201 0.202 0.203 0.204 0.205 0.206 0.207 0.208 0.209 0.210 0.211 0.212 0.213 0.214 0.215 0.216 0.217 0.218 0.219 0.220 0.221 0.222 0.223 0.224 0.225 0.226 0.227 0.228 0.229 0.230 0.231 0.232 0.233 0.234 0.235 0.236 0.237 0.238 0.239 0.240 0.241 0.242 0.243 0.244 0.245 0.246 0.247 0.248 0.249 0.250 4.88 4.90 4.93 4.95 4.96 5.00 5.03 5.05 5.06 5.11 5.13 5.16 5.18 5.21 5.23 5.26 5.28 5.31 5.33 5.36 5.38 5.41 5.44 5.46 5.49 5.51 5.54 5.56 5.59 5.61 5.64 5.65 5.89 5.72 5.74 5.77 5.79 5.82 5.84 5.97 5.50 5.92 5.94 5.97 5.99 6.02 6.05 6.07 6.10 6.12 6.15 6.17 6.20 6.22 6.25 6.27 6.30 6.32 6.36 13 13 13 13 13 13 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 Minimum Torsional Values (Number of Twists in in.) Level Level Level 12 12 12 12 12 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 9 11 11 11 11 11 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 9 9 8 8 8 8 8 8 8 10 10 10 10 10 10 10 10 9 9 9 9 9 9 9 9 9 9 8 8 8 8 8 8 8 8 8 8 8 8 7 7 7 Continued Minimum Breaking ForceA Level 8 8 8 8 8 8 8 8 8 8 8 7 7 7 7 7 7 7 7 7 7 7 7 7 6 6 6 6 6 Level lbf N 5070 5120 5170 5220 5270 5320 5370 5420 5470 5520 5570 5620 5670 5720 5780 5830 5880 5930 5990 6040 6090 6140 6200 6250 6300 6380 6410 6460 6520 6570 6630 6680 6740 6790 6850 6900 6960 7020 7070 7130 7180 7240 7300 7360 7410 7470 7530 7580 7640 7700 7780 7820 7870 7930 7990 8050 8110 8170 8230 22 580 22 780 23 000 23 220 23 450 23 670 23 890 24 110 24 340 24 580 24 780 25 000 25 230 25 460 25 720 25 940 26 180 26 380 26 650 26 870 27 090 27 320 27 580 27 810 28 030 28 300 28 520 28 740 29 010 29 230 29 500 29 720 29 990 30 210 30 480 30 700 30 980 31 230 31 450 31 720 31 940 32 210 32 480 32 700 32 970 33 230 33 500 33 720 33 990 34 260 34 620 34 790 35 010 35 280 35 550 35 810 38 080 36 350 36 610 Level lbf N 5630 5690 5740 5800 5850 5910 5970 6020 6080 6130 6190 6250 6300 6360 6420 6480 6530 6590 6850 6710 6770 6830 6890 6940 7000 7080 7120 7180 7240 7300 7360 7430 7490 7550 7610 7670 7730 7790 7880 7930 7980 8040 8110 8170 8230 8300 8360 8430 8490 8550 8620 8680 8750 8610 8880 8940 9010 9080 9140 25 050 25 320 25 540 25 800 26 030 26 290 26 580 26 780 27 050 27 270 27 540 27 810 28 030 26 300 28 560 26 830 29 050 29 320 29 590 29 850 30 120 30 390 30 650 30 880 31 140 31 410 31 680 31 940 32 210 32 480 32 740 33 080 33 320 33 590 33 880 34 120 34 390 34 680 34 970 36 230 35 500 35 770 36 080 36 350 36 610 36 930 37 190 37 500 37 770 38 040 38 350 38 620 38 930 39 190 39 510 39 770 40 080 40 390 40 660 Level lbf N 6480 6540 6610 6670 6730 6800 6880 6920 6990 7050 7120 7180 7250 7320 7380 7450 7510 7580 7650 7710 7780 7650 7920 7990 8050 8120 8190 8260 8330 8400 8470 8540 8610 8680 8750 8820 8890 8980 9040 9110 9180 9250 9320 9400 9470 9540 9620 9690 9760 9840 9910 9990 10 080 10 140 10 210 10 290 10 380 10 440 10 510 28 830 29 100 29 410 29 670 29 940 30 250 30 520 30 790 31 100 31 380 31 680 31 940 32 250 32 570 32 830 33 140 33 410 33 720 34 030 34 300 34 610 34 920 35 230 35 550 35 810 36 120 36 440 36 750 37 080 37 370 37 680 37 990 36 300 36 620 38 930 39 240 39 550 39 880 40 220 40 530 40 840 41 150 41 460 41 820 42 130 42 440 42 800 43 110 43 420 43 780 44 090 44 440 44 750 45 110 45 420 46 780 48 090 48 440 48 780 Level lbf N 7130 7200 7270 7340 7410 7480 7550 7620 7690 7780 7830 7900 7970 8050 8120 8190 8270 8340 8410 8490 8560 8630 8710 8780 8880 8940 9010 9090 9160 9240 9320 9390 9470 9550 9630 9700 9780 9880 3940 10 030 10 100 10 180 10 260 10 340 10 420 10 500 10 580 10 680 10 740 10 820 10 900 10 980 11 070 11 150 11 230 11 310 11 400 11 480 11 580 31 720 32 030 32 340 32 650 32 970 33 280 33 590 33 900 34 210 34 520 34 630 35 150 35 480 35 810 36 120 36 440 36 790 37 100 37 410 37 770 38 080 38 390 38 750 39 080 39 420 39 770 40 080 40 440 40 750 41 110 41 460 41 770 42 130 42 490 42 840 43 150 43 510 43 860 44 230 44 580 44 930 46 290 45 640 48 000 46 360 46 710 47 070 47 420 47 780 48 130 48 490 48850 49 250 49 600 49 960 50 310 50 710 51 070 51 430 Level lbf N 7660 7740 7810 7890 7960 8040 8110 8190 8260 8340 8420 8490 8570 8850 8730 8810 8890 8960 9040 9120 9200 9280 9360 9440 9520 9610 9690 9770 9850 9930 10 020 10 100 10 150 10 260 10 350 10 430 10 520 10 600 10 680 10 770 10 850 10 940 11 030 11 110 11 200 11 280 11 370 11 460 11 580 11 630 11 720 11 810 11 900 11 990 12 070 12 160 12 250 12 340 12 430 34 080 34 430 34 750 35 100 35 410 36 770 36 080 36 440 36 750 37 100 37 460 37 770 38 130 38 480 38 840 39 190 39 650 39 860 40 220 40 570 40 930 41 380 41 640 42 000 42 350 42 750 43 110 43 460 43 830 44 180 44 580 44 930 45 290 45 640 46 040 46 400 46 600 46 000 47 000 47 000 48 270 48 670 49 070 49 420 49 830 50 180 50 580 50 980 51 360 51 740 52 150 52 540 52 940 53 340 53 700 54 100 54 500 54 600 56 300 lbf = 4.448222 N Torsional Properties 9.1 Torsion Test—The torsion test shall be conducted in accordance with Test Method A938 with the following modifications The standard distance between the jaws of the testing machine is 1⁄16 in (203 mm) In order to save time during tests, the distance between the jaws of the testing machine may be shortened to as small as 100 wire diameters (less than in (203 mm)) One end of the wire is to be rotated with respect to the other end at a uniform speed, not to exceed sixty 360° (6.28 rad) revolutions per minute, until breakage occurs The machine must be equipped with an automatic counter to record the number of revolutions (twists) causing breakage One jaw shall be fixed axially and the other jaw movable axially and arranged for applying tension weights to wire under test Tests in which breakage occurs within 1⁄8 in (3.18 mm) of the jaw may be disregarded A1007 − 15 coil the wire in a closely wound helix about a mandrel equal to twice the nominal diameter of the material being tested for six complete turns without wire fracture 9.2 Torsional Response Values—The minimum number of twists for bright (uncoated) or drawn galvanized wire of the grades and sizes listed in Table shall be the number of 360° (6.28 rad) revolutions in an 8-in (203 mm) length that the wire must withstand before breakage occurs When the distance between the jaws of the testing machine is different than in (203-mm), as permitted by 9.1, the minimum number of twists shall be adjusted in direct proportion to the change in jaw spacing as determined by the following formula: TA ~ T L L ∆! 10.2 All metallic coated wire produced to this specification must meet a wrap test as a measure of coating adherence The wrapping may be done by any hand or power device that will coil the wire in a closed helix about a mandrel for six complete turns without the coating of the wire flaking or cracking The mandrel diameter for drawn coatings (either galvanized or mischmetal) is as listed in Table The mandrel for finalgalvanized wire and final-coated ZN5/AL-MM is as listed in Table (1) LL where: TA = minimum number of twists for the adjusted spacing, TL = minimum number of twists for in (203 mm) jaw spacing for size and grade, L∆ = distance between testing machine jaws for adjusted spacing, inches (mm), and LL = in (203 mm) Torsion testing of final-galvanized or final coated Zn5 Al-MM rope wire is not required but can be produced to the torsional requirements of Table for uncoated rope wire, subject to the following reduced values Wire over 0.120 in Wire 0.080—0.120 in Wire 0.035—0.079 in 11 Metallic Coatings for Rope Wire 11.1 Drawn-galvanized and drawn-Zn5 Al-MM rope wire shall be made having a tightly adherent, uniform, and continuous coating The minimum weight of zinc or zinc-alloy coating tested in accordance with Specification A90/A90M shall be as specified in Table The mandrel diameter shall be as specified in Table 11.2 Final-galvanized and final-coated Zn5 Al-MM rope wire shall be made having a tightly adherent, uniform and continuous coating The minimum weight of zinc or zinc-alloy coating tested in accordance with Specification A90/A90M shall be as specified in Table The mandrel diameter shall be as specified in Table 30 % of Table minimum 40 % of Table minimum 50 % of Table minimum 9.3 Torsion Test Loading—During the torsion test, load as shown in Table shall be applied to the wire being tested 10 Wrap Testing 12 Workmanship, Finish, and Appearance 10.1 All metallic coated wire produced to this specification must meet a wrap test as a measure of steel ductility The wrapping may be done by any hand or power device that will 12.1 The surface of the wire shall be free from rust and excessive scale The wire surface shall be smooth and free from detrimental discontinuities such as seams, pits, and die marks TABLE Applied Load for Torsion Testing Applied Load Diameter of Wire Inches Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Up to 0.010 0.010 to 0.015 0.015 to 0.020 0.020 to 0.030 0.030 to 0.040 0.040 to 0.050 0.050 to 0.060 0.060 to 0.070 0.070 to 0.080 0.080 to 0.090 0.090 to 0.100 0.100 to 0.110 0.110 to 0.120 0.120 to 0.130 0.130 to 0.140 0.140 to 0.150 0.150 to 0.160 0.160 to 0.170 0.170 to 0.180 0.180 to 0.190 0.190 to 0.200 0.200 to 0.210 0.210 to 0.220 0.220 to 0.230 0.230 to 0.240 0.240 to 0.250 Pounds Force (lbf) mm Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Over Up to 0.25 0.25 to 0.41 0.41 to 0.51 0.51 to 0.76 0.76 to 1.02 1.02 to 1.28 1.28 to 1.53 1.53 to 1.79 1.79 to 2.04 2.04 to 2.30 2.30 to 2.55 2.55 to 2.80 2.80 to 3.06 3.06 to 3.31 3.31 to 3.57 3.57 to 3.82 3.82 to 4.07 4.07 to 4.33 4.33 to 4.58 4.58 to 4.84 4.84 to 5.09 5.09 to 5.34 5.34 to 5.60 5.60 to 5.85 5.85 to 6.10 6.10 to 6.35 Newtons (N) Minimum Maximum Minimum Maximum 0.50 1.0 1.5 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 2.0 4.0 6.0 8.0 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76 80 84 88 92 96 2.2 4.4 6.7 8.9 13 18 22 27 31 36 40 44 49 53 58 62 67 71 76 80 85 89 93 98 102 107 8.9 18 27 36 53 71 89 107 125 142 160 178 196 214 231 249 267 285 302 320 338 356 374 391 409 427 A1007 − 15 TABLE Weight of Coating-Mandrel Diameter Drawn-Galvanized or Drawn Zn5 Al-MM Rope Wire Adherence Test Diameter of Wire in 0.0045 to 0.010 incl over 0.010 to 0.017 incl over 0.017 to 0.028 incl over 0.028 to 0.060 incl over 0.060 to 0.090 incl over 0.090 to 0.140 incl A mm 0.11 to 0.25 incl over 0.25 to 0.43 incl over 0.43 to 0.71 incl over 0.71 to 1.52 incl over 1.52 to 2.29 incl over 2.29 to 3.56 incl Mandrel DiameterA 1D 1D 2D 3D 4D 5D number of test specimens taken from the end of a given package vary with the quality control procedures and the facilities of each manufacturer, but is generally not less than 10 % of the coils produced Minimum Weight of Coating oz/ft2 0.03 0.05 0.10 0.20 0.30 0.40 13.2 The purchaser may elect to have incoming acceptance testing performed To ensure representative sampling, the samples shall be taken at random from the coil or spool ends kg/m2 0.009 0.015 0.03 0.06 0.09 0.12 14 Retesting 14.1 If non-complying results are obtained, the purchaser may reject the entire lot, reclassify the material or perform further testing to establish material acceptability This additional testing shall be based solely on the non-complying characteristic Where: D = nominal diameter of wire being tested TABLE Weight of Coating-Mandrel Diameter Final-Galvanized or Final Coated Zn5 Al-MM Rope Wire Adherence Test Diameter of Wire A in mm Mandrel DiameterA 0.025 to 0.047 incl over 0.047 to 0.054 incl over 0.054 to 0.063 incl over 0.063 to 0.079 incl over 0.079 to 0.092 incl over 0.092 to 0.192 incl over 0.192 and larger 0.64 to 1.19 incl over 1.19 to 1.37 incl over 1.37 to 1.60 incl over 1.60 to 2.01 incl over 2.01 to 2.34 incl over 2.34 to 4.88 incl over 4.88 and larger 2D 2D 2D 2D 3D 3D 3D Minimum Weight of Coating oz/ft2 kg/m2 0.20 0.40 0.50 0.60 0.70 0.80 0.90 0.06 0.12 0.15 0.18 0.21 0.24 0.27 15 Package Marking 15.1 The coil or spool mass, dimensions, and protective covering shall be agreed upon between the manufacturer and purchaser 15.2 The wire size, purchaser order number, ASTM specification number, heat number and manufacturer identification shall be on a tag securely attached to each package 15.3 Bar coding of each package is acceptable as a supplementary identification method on the wire identification tag If bar coding is used, the coding shall be consistent with the AIAG Standard 02.00, Primary Metals Identification Tag Application Where: D = nominal diameter of wire being tested 12.2 Each coil or spool of wire shall be one continuous length properly coiled and firmly tied 16 Keywords 13 Sampling 16.1 metallic coated; rope; wire 13.1 Material testing shall be carried out by the supplier in accordance with a method approved by the purchaser The APPENDIXES (Nonmandatory Information) X1 IMPERIAL (ENGLISH) WIRE MATERIALS (IN ACCORDANCE WITH CRITERIA SET FORTH IN EN 10264-1.2) X1.1 Definitions of Terms Relating to Sampling and Acceptance: X1.1.2.4 other wire packaging as agreed between supplier and purchaser X1.1.1 batch, n—a defined quantity of wire of the same diameter, the same grade, and the same finish presented for inspection and manufactured in conditions assumed to be identical and uniform X1.1.3 base unit for sampling (m1), n—a mass expressed in pounds (lb) conventionally with a value equal to 100d, where d is the diameter of the wire expressed in inches X1.1.4 size of batch (N), n—number given by the following formula: X1.1.2 unit (wire package), n—a variable or fixed quantity supplied in a: X1.1.2.1 coil of a single length or mass of wire, or X1.1.2.2 bobbin (reel), n—a single length or mass of wire wound on a reel, spool or bobbin, or X1.1.2.3 flat coil (spooless core), n—a single length or mass of wire wound on a cardboard center drum, or N5 m 2.8 1022 m where: m = batch mass, tons, and m1 = base unit mass, lb (X1.1) A1007 − 15 Knowing that conventionally: m 100 d X1.2.2.3 flat coil (spooless core), n—a single length or mass of wire wound on a cardboard center drum, or X1.2.2.4 other wire packaging as agreed between supplier and purchaser X1.2.3 base unit for sampling (m1), n—a mass expressed in (kilograms) conventionally with a value equal to 100d, where d is the diameter of the wire expressed in (millimetres) X1.2.4 size of batch (N), n—number given by the formula: (X1.2) where: d = nominal wire diameter, in., it follows that: N5 m 2.8 1022 100d (X1.3) or: N5 0.357 m N5 d (X1.4) m 103 m (X1.5) where: m = batch mass, tonnes, and m1 = base unit mass, kg Knowing that conventionally: X1.1.5 sample for testing, n—a sufficient length of wire for measurement of an individual characteristic X1.1.6 sampling length, n—a sufficient length of wire to produce the necessary samples for testing all characteristics m 100 d X1.1.7 sampling, v—taking all necessary samples to supply information on the batch where: d = nominal wire diameter (mm), it follows that: X1.1.8 sample size, n—number of samples for tests N5 X1.1.9 non-conformance, n—result of a test not complying with the requirements for a characteristic (X1.6) m 1023 100d (X1.7) 10 m d (X1.8) or: X1.2 Definitions of Terms Relating to Sampling and Acceptance: N5 X1.2.5 sample for testing, n—a sufficient length of wire for measurement of an individual characteristic X1.2.6 sampling length, n—a sufficient length of wire to produce the necessary samples for testing all characteristics X1.2.7 sampling, v—taking all necessary samples to supply information on the batch X1.2.8 sample size, n—number of samples for tests X1.2.9 non-conformance, n—result of a test not complying with the requirements for a characteristic X1.2.1 batch, n—a defined quantity of wire of the same diameter, the same grade, and the same finish presented for inspection and manufactured in conditions assumed to be identical and uniform X1.2.2 unit (wire package), n—a variable or fixed quantity supplied in a: X1.2.2.1 coil of a single length or mass of wire, or X1.2.2.2 bobbin (reel), n—a single length or mass of wire wound on a reel, spool or bobbin, or X2 METRIC WIRE MATERIALS (IN ACCORDANCE WITH CRITERIA SET FORTH IN eN 10264-1.2) X2.1 Definition of Terms Relating to Sampling and Acceptance: X2.1.3 base unit for sampling (m1), n—a mass expressed in (kilograms) conventionally with a value equal to 100 d, where d is the diameter of the wire expressed in (millimetres) X2.1.1 batch, n—a defined quantity of wire of the same diameter, the same grade, and the same finish presented for inspection and manufactured in conditions assumed to be identical and uniform X2.1.4 size of batch (N), n—number given by the formula: N5 X2.1.2 unit (wire package), n—a variable or fixed quanity supplied in a: X2.1.2.1 coil of a single length or mass of wire, or X2.1.2.2 bobbin (reel), n—a single length or mass of wire wound on a reel, spool or bobbin, or X2.1.2.3 flat coil (spooless core), n—a single length or mass of wire wound on a cardboard center drum, or X2.1.2.4 other wire packaging as agreed between supplier and purchaser m 1023 m (X2.1) where: m = batch mass, tonnes, and m1 = base unit mass, kg Knowing that conventionally: m 100 d where: d = nominal wire diameter, mm, it follows that: (X2.2) A1007 − 15 N5 m 1023 100d X2.1.6 sampling length, n—a sufficient length of wire to produce the necessary samples for testing all characteristics (X2.3) X2.1.7 sampling, v—taking all necessary samples to supply information on the batch or: N5 10m d (X2.4) X2.1.8 sample size, n—number of samples for tests X2.1.9 non-conformance, n—result of a test not complying with the requirements for a characteristic X2.1.5 sample for testing, n—a sufficient length of wire for measurement of an individual characteristic ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentioned in this standard Users of this standard are expressly advised that determination of the validity of any such patent rights, and the risk of infringement of such rights, are entirely their own responsibility This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and if not revised, either reapproved or withdrawn Your comments are invited either for revision of this standard or for additional standards and should be addressed to ASTM International Headquarters Your comments will receive careful consideration at a meeting of the responsible technical committee, which you may attend If you feel that your comments have not 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