Instruction Manual Diode Rectifier (Stack Type 690V) for High performance, Vector Control Inverter FRENIC VG series RHD D Series RHD220S 69DE RHD450S 69DE • Read through this instruction manual to bec[.]
Instruction Manual Diode Rectifier (Stack Type 690V) for High-performance, Vector Control Inverter FRENIC-VG series RHD-D Series RHD220S-69DE RHD450S-69DE • Read through this instruction manual to become familiar with the handling procedure of this product, and proceed to installation, connection (wiring), operation, and maintenance inspection • Deliver this manual to the end user of this product • Keep this manual in a safe place until this product is discarded • The product is subject to change without prior notice Fuji Electric Co., Ltd INR-SI47-1852b-E Copyright © 2015-2018 Fuji Electric Co., Ltd All rights reserved No part of this publication may be reproduced or copied without prior written permission from Fuji Electric Co., Ltd All products and company names mentioned in this manual are trademarks or registered trademarks of their respective holders The information contained herein is subject to change without prior notice for improvement Inquiries about Product and Guarantee (1) When making an inquiry Upon breakage of the product, uncertainties, failure or inquiries, inform your Fuji Electric representative of the following information a) Diode rectifier type b) SER No (Serial number) c) Date of purchase d) Inquiries (For example, point and extent of breakage, uncertainties, failure phenomena, and other circumstances) (2) Product warranty The product warranty period is ''1 year from the date of purchase'' or 18 months from the manufacturing week imprinted on the name plate, whichever date is earlier Note that in any of the following cases, repair shall be charged even in the warranty period a) The breakdown was caused by inappropriate use, modifications, repairs or disassembly b) The breakdown was caused by out-of-specification use c) The breakdown was caused by drop after purchase, or damage or breakage during transportation d) The breakdown was caused by an earthquake, fire, flood or wind, lightning, excessive source voltage, or other natural disaster or secondary accident Safety Precautions Read the safety precautions thoroughly for safe use of the product and become familiar with correct use before handling the product Safety precautions are classified into the following four categories in this manual Failure to heed the information indicated by this symbol may lead to dangerous conditions, possibly resulting in death or serious bodily injuries Failure to heed the information indicated by this symbol may lead to dangerous conditions, possibly resulting in minor or light bodily injuries and/or substantial property damage NOTE Offers important information for your understanding and handling of the product The inverter system combined with the diode rectifier is used to drive machinery in various places, so it is impossible to anticipate all the situations where troubles will be caused by potential factors Therefore, observe also the safety precautions needed for inverters, motors, equipment, and the places of use Remarks: - Serious bodily injuries include loss of eyesight, injury, burn (hot or cold), electric shock, fracture of a bone, poisoning or the like All of these cause aftereffect and require hospitalization or attendance at the hospital for a long term for cure - Minor and medium injuries indicate burns and electric shock that does not require hospitalization or long-term visiting care - Damage to the property means enlargement loss concerning breakage of property and damage to the equipment WARNING and CAUTION are given in Safety Precautions and the section where injury or damage is anticipated NOTE is given only in the section that requires additional information • The diode rectifier become hot NEVER touch the diode rectifier after the power is turned OFF until it cool down Burns and injuries may result • Mount the front cover or the like without fail on the peripheral devices to keep them away from the reach of people Electric shock or injury may result Application • The diode rectifier is intended for use in combination with a Fuji inverter that drives a three-phase motor, and must not be used for any other purposes Fire could result • The diode rectifier may not be used for a life-support system or other purposes directly related to the human safety • Though the product is manufactured under strict quality control, install safety devices for applications where serious accidents or property damages are foreseen in relation to the failure of it An accident could occur Installation • Mount the diode rectifier on a base made of metal or other non-flammable material Otherwise, a fire could occur • Do not place flammable material nearby Doing so could cause fire • Install the diode rectifier in an inaccessible place, e.g., in a control panel Otherwise, electric shock or injuries could occur • Do not support the diode rectifier by its front cover during transportation Doing so could cause a drop of the diode rectifier and injuries • Prevent lint, paper fibers, sawdust, dust, metallic chips, or other foreign materials from getting into the diode rectifier or from accumulating on the heat sink Otherwise, a fire or an accident might result • Do not install or run a diode rectifier that is damaged or lacking parts Doing so could cause injuries • When changing the positions of the mounting bases, use the attached screws Otherwise, injuries could occur Wiring • When wiring the diode rectifier to the power source, insert a recommended molded case circuit breaker (MCCB) or residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB) in the path of each pair of power lines to the diode rectifier Otherwise, a fire could occur • Use wires in the specified size Otherwise, a fire could occur • Be sure to ground the diode rectifier's grounding terminals Otherwise, electric shock or fire could occur • Qualified electricians should carry out wiring Otherwise, an electric shock could occur • Ensure that the power is turned OFF (open circuit) before starting wiring Otherwise, an electric shock could occur • Be sure to complete installation of the diode rectifier before wiring Otherwise, an electric shock or injuries could occur • Never supply power to a diode rectifier whose parts are broken or coming off, or to a diode rectifier damaged in transportation Doing so could cause an electric shock or fire • Never connect a DC reactor to the inverter Doing so could cause a fire • Ensure that the number of input phases and the rated voltage of the product match the number of phases and the voltage of the AC power supply to which the product is to be connected Otherwise, injuries could occur • Confirm that the match the polarity of the DC terminal( P(+),N(-) ) of the inverter and the diode rectifier • The diode rectifier, inverter, motor and wiring generate electric noise Be careful about malfunction of the nearby sensors and devices To prevent them from malfunctioning, implement noise control measures Otherwise, an accident could occur Operation • Be sure to mount the front cover before turning the power ON Do not remove the cover when the diode rectifier power is ON An electric shock could occur • Do not operate switches with wet hands Doing so could cause electric shock • Confirm that the Run signal is OFF before resetting an alarm of the inverter Resetting an alarm with the Run signal being ON may cause a sudden motor start An accident could occur • Never touch the terminals when the power is supplied to the diode rectifier even if the inverter stopped An electric shock could occur • Do not touch the diode rectifier because they become hot Burns may result NOTE As for the reactors in the stack make a vibration sound When you install the stack in an area with limitation of noise, take sound isolation measures Maintenance and inspection, and parts replacement • Before proceeding to the maintenance/inspection, turn the power OFF, make sure that the charging lamp of the inverter is turned OFF Further, make sure that the DC voltage across the terminals P(+) and N(-) voltage of the diode rectifier is 25V or below Otherwise, an electric shock could occur • Always carry out the daily and periodic inspections described in the instruction/user's manual Use of the diode rectifier for long periods of time without carrying out regular inspections could result in malfunction or damage, and an accident or fire could occur • It is recommended that periodic inspections be carried out every one to two years, however, they should be carried out more frequently depending on the usage conditions • It is recommended that parts for periodic replacement be replaced in accordance with the standard replacement frequency indicated in the user's manual Use of the product for long periods of time without replacement could result in malfunction or damage, and an accident or fire could occur • Contact outputs [73A/C], [1, 2] and [ONA/C] use relays, and may remain ON, OFF, or undetermined when their lifetime is reached In the interests of safety, equip the inverter with an external protective function Otherwise, an accident or fire could occur • Maintenance, inspection, and parts replacement should be made only by qualified persons • Take off the watch, rings and other metallic objects before starting work • Use insulated tools Otherwise, an electric shock or injuries could occur Disposal • Treat the product as an industrial waste when disposing of it Otherwise, injuries could occur Others • Never attempt to modify the product Doing so could cause an electric shock or injuries Location of General Precaution and Warning Labels Inside of the Products If any of warning labels is torn, place an order for a new label with Fuji Electric and replace the torn label GENERAL PRECAUTIONS Some drawings in this manual may be illustrated without covers or safety shields for explanation of detail parts Restore the covers and shields in the original state before using the products Preface Thank you for purchasing our diode rectifier "RHD-D series." This product is intended for use in combination with a Fuji inverter (see table below) Read through this instruction manual to become familiar with the handling procedure for correct use Improper handling might result in incorrect operation, a short life, a failure of this product, or even substantial property damage Even after reading this manual, read it again and again whenever necessary For this purpose, keep this manual handy so that the user can refer to it any time If there is anything that you not understand about the product or this instruction manual, contact the store you purchased or your nearest Fuji sales representative This instruction manual does not contain the information on how to handle inverters For the information, refer to the the inverter instruction manual List of applicable inverters The table below lists the inverters that can be used in combination with this product Inverter series VG series Capacity All capacities Inverter type FRNSVG1S-69 Stack/unit type Stack type No part of this publication may be reproduced or copied without prior written permission from Fuji Electric Co., Ltd All products and company names mentioned in this manual are trademarks or registered trademarks of their respective holders Please feel free to send your comments regarding any errors or omissions you may have found, or any suggestions you may have for generally improving the manual The information contained herein is subject to change without prior notice for improvement No part of this publication may be reproduced or copied without prior written permission from Fuji Electric Co., Ltd ・ The information contained herein is subject to change without prior notice for improvement Contents Outline ·················································· 1-1 Before Use ············································ 1-1 2.1 Acceptance Inspection ······················ 1-1 2.2 Appearance of the Product ················ 2-1 2.3 Transportation································· 2-2 2.4 Storage Enviroment·························· 2-2 Installation and Connection ························ 3-1 3.1 Operating Environment ····················· 3-1 3.2 Installation and layout ······················· 3-2 3.3 Connection····································· 3-5 3.3.1 General precautions about connection ······························· 3-5 3.3.2 Terminal functions ····················· 3-6 3.3.3 Terminal layout diagram ·············· 3-8 3.3.4 Basic connection diagram ········· 3-11 3.3.5 Multiple connection ·················· 3-13 3.3.6 Tightening torques and wire sizes ······························ 3-14 3.3.7 Lists of peripheral components ··· 3-14 Preparation for Operation ·························· 4-1 4.1 Inspection and Preparation ················ 4-1 4.2 Test Run ········································ 4-1 Troubleshooting ······································ 5-1 5.1 Protective Functions ························· 5-1 5.2 Troubleshooting ······························ 5-1 Maintenance and Inspection ······················ 6-1 6.1 Daily Inspection ······························· 6-1 6.2 Periodic Inspection··························· 6-1 6.3 Insulation Test ································· 6-3 6.4 Replacement Parts ·························· 6-3 6.5 Inquiries about Product and Guarantee······································ 6-4 Specifications ········································· 7-1 7.1 Individual specifications ···················· 7-1 7.2 Common Specifications ···················· 7-2 7.3 Outline dimensions ·························· 7-3 7.4 Genarating Loss ······························ 7-5 CONFORMITY WITH STANDARDS ··········· 8-1 8.1 Compliance with European Standards ( ) ········································· 8-1 8.1.1 Compatibility with Revised EMC Directive and Low Voltage Directive ············································· 8-1 8.1.2 Compliance with EMC standards ·· 8-2 8.1.3 Harmonic component regulation in the EU ································· 8-4 8.1.4 Compliance with the low voltage directive in the EU ····················· 8-5 ... inside the diode rectifier Do not install the diode rectifier beneath devices sensitive to heat • Install the diode rectifier on a base made of metal or other non-flammable material Fire may result... since diode rectifier generate heat during operation The generated heat goes up, so not route cables or wiring in the space above the diode rectifier • Prevent lint, paper fibers, sawdust, dust,... when the power is supplied to the diode rectifier even if the inverter stopped An electric shock could occur • Do not touch the diode rectifier because they become hot Burns may result NOTE As