Manual bien tan delta VFD c200

 -&( 7KLVZHEYHUVLRQZLOOEHLQFOXGHGLQWKHXSFRPLQJ RIILFLDOUHOHDVHGGRFXPHQW&( Preface Thank you for choosing DELTA’s high-performance VFD-C200 Series The VFD-C200 Series is manufactured with high-quality components and materials and incorporate the latest microprocessor technology available This manual is to be used for the installation, parameter setting, troubleshooting, and daily maintenance of the AC motor drive To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC motor drive Keep this operating manual at hand and distribute to all users for reference To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor drive are to installation, start-up and maintenance Always read this manual thoroughly before using VFD-C200 series AC Motor Drive, especially the DANGER and CAUTION notes Failure to comply may result in personal injury and equipment damage If you have any questions, please contact your dealer PLEASE READ PRIOR TO INSTALLATION FOR SAFETY ; AC input power must be disconnected before any wiring to the AC motor drive is made ; Even if the power has been turned off, a charge may still remain in the DC-link DANGER capacitors with hazardous voltages before the POWER LED is OFF Please not touch the internal circuit and components ; There are highly sensitive MOS components on the printed circuit boards These components are especially sensitive to static electricity Please not touch these components or the circuit boards before taking anti-static measures Never reassemble internal components or wiring ; Ground the AC motor drive using the ground terminal The grounding method must comply with the laws of the country where the AC motor drive is to be installed ; DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight and inflammables ; Never connect the AC motor drive output terminals U/T1, V/T2 and W/T3 directly to the CAU TION AC mains circuit power supply ; Only qualified persons are allowed to install, wire and maintain the AC motor drives ; Even if the 3-phase AC motor is stop, a charge may still remain in the main circuit terminals of the AC motor drive with hazardous voltages ; If the AC motor drive is stored in no charge condition for more than months, the ambient temperature should not be higher than 30 °C Storage longer than one year is not recommended, it could result in the degradation of the electrolytic capacitors NOTE The content of this manual may be revised without prior notice Please consult our distributors or download the most updated version at http://www.delta.com.tw/industrialautomation Table of Contents CHAPTER INTRODUCTION 1-1 CHAPTER INSTALLATION .2-1 CHAPTER HOW TO SELECT THE RIGHT AC MOTOR DIRVE 3-1 CHAPTER WIRING 4-1 CHAPTER MAIN CIRCUIT TERMINALS .5-1 CHPATER CONTROL TERMINALS .6-1 CHAPTER OPTIONAL ACCESSORIES 7-1 CHAPTER SPECIFICATION .8-1 CHAPTER DIGITAL KEYPAD 9-1 CHAPTER 10 SUMMARPY OF PARAMETERS .10-1 CHAPTER 11 DESCRIPTION OF PARAMETER SETTINGS 11-1 CHPAPTER 12 WARNING CODES 12-1 CHAPTER 13 CANOPEN OVERVIEW 13-1 CHAPTER 14 PLC FUNCTION 14-1 CHAPTER 15 SUGGESTIONS AND ERROR CORRECTIONS FOR STANDARD AC MOTOR DRIVES 15-1 Chapter Introduction|C200 Series Chapter Introduction Receiving and Inspection After receiving the AC motor drive, please check for the following: Please inspect the unit after unpacking to assure it was not damaged during shipment Make sure that the part number printed on the package corresponds with the part number indicated on the nameplate Make sure that the voltage for the wiring lie within the range as indicated on the nameplate Please install the AC motor drive according to this manual Before applying the power, please make sure that all the devices, including power, motor, control board and digital keypad, are connected correctly When wiring the AC motor drive, please make sure that the wiring of input terminals “R/L1, S/L2, T/L3” and output terminals”U/T1, V/T2, W/T3” are correct to prevent drive damage When power is applied, select the language and set parameter groups via the digital keypad (KPE-LE02) When executes trial run, please begin with a low speed and then gradually increases the speed untill the desired speed is reached Nameplate Information A c Drive Mo d e l MODEL: VFD007CB43A-20 In p u t Vo lta g e /Cu rre n t INPUT : Normal Duty: 3PH 380-480V 50/60Hz 4.3A Heavy Duty: 3PH 380-480V 50/60Hz 4.1A OUTPUT : Normal Duty: 3PH 380-480V 3A 2.4KVA 1HP Heavy Duty: 3PH 380-480V 2.9A 2.3KVA 1HP Ou u t Vo lta g e /Cu rre n t F re q u e n cy Ra n g e FREQUENCY RANGE : Normal Duty: 0-600Hz Heavy Duty: 0-600Hz F irm wa re Ve rsio n Version:VX.XX Ce rtifica tio n s E n c lo su re typ e (IP X X ) S e ria l Nu m b e r 007C B EA I T1080001 DALTA ELECTRO NI CS I NC MADE I N x x x x x x x x 1-1 Chapter Introduction|C200 Series Model Name VFD 007 CB 43 A - 21 M Protection Mode: Blank: standard model M: Enhanced case model 20: IP20/UL Open Type 21: IP20/NEMA1 Installation method: Wall mounting Input voltage C200 Series Applicable motor capcity 004:0.5HP(0.375kW)~ 075:10HP(7.5kW) Refer to the specifications for details Series name (Variable Frequency Drive) Serial Number 007 CB EA I T 08 0001 Prcoduction number Prcoduction week Prcoduction year (2011) Prcoduction factory T:Taoyuan W: Wujian S: Shanghai I : IP20/UL Open Type J: IP20/NEMA1 EA : 460V - PHASE BA : 230V 1-PHASE DA: 230V 3-PHASE Product series: CB: C200 standard CM: C200 enhanced case protection model 1HP(0.75kW) Model number 1-2 Chapter Introduction|C200 Series RFI Jumper RFI Jumper: The AC motor drive may emit the electrical noise The RFI jumper is used to suppress the interference (Radio Frequency Interference) on the power line Frame A0~A Screw Torque: 8~10kg-cm(6.9-8.7 lb -in.) Loosen the screws and remove the MOV-PLATE Fasten the screws back to the original position after MOV-PLATE is removed Frame A0 Frame A Main power isolated from earth: If the AC motor drive is supplied from an isolated power (IT power), the RFI jumper must be cut off Then the RFI capacities (filter capacitors) will be disconnected from ground to prevent circuit damage (according to IEC 61800-3) and reduce earth leakage current CAUTION! When power is applied to the AC motor drive, not cut off the RFI jumper Make sure main power is switched off before cutting the RFI jumper 1-3 Chapter Introduction|C200 Series The gap discharge may occur when the transient voltage is higher than 1,000V Besides, electro-magnetic compatibility of the AC motor drives will be lower after cutting the RFI jumper Do NOT cut the RFI jumper when main power is connected to earth The RFI jumper cannot be cut when Hi-pot tests are performed The mains power and motor must be separated if high voltage test is performed and the leakage currents are too high To prevent drive damage, the RFI jumper connected to ground shall be cut off if the AC motor drive is installed on an ungrounded power system or a high resistance-grounded (over 30 ohms) power system or a corner grounded TN system 1-4 Chapter Introduction|C200 Series Dimensions Frame A0 VFD004CB21A-20; VFD007CB21A-20; VFD004CB23A-20; VFD007CB23A-20; VFD007CB43A-20; VFD015CB43A-20; VFD015CB23A-20 (Fan Module included) W 110.0 [4.33] H 180.0 [7.09] D 160.0 [6.30] W1 99.6 [3,92] H1 169.0 [6.65] D1 151.0 [5.94] 1-5 S1 5.5 [0.22] Φ1 - Unit: mm [inch] Φ2 Φ3 - Chapter Introduction|C200 Series Frame A0 VFD015CB21A-20; VFD022CB21A-20; VFD022CB23A-20; VFD037CB23A-20; VFD022CB43A-20; VFD037CB43A-20; W 110.0 [4.33] H 180.0 [7.09] D 151.0 [5.94] W1 99.6 [3,92] H1 169.0 [6.65] D1 142.0 [5.59] 1-6 S1 5.5 [0.22] Φ1 - Unit: mm [inch] Φ2 Φ3 - - Chapter Introduction|C200 Series Frame A0 VFD007CB43A-21; VFD015CB43A-21; VFD004CB23A-21; VFD007CB23A-21; VFD004CB21A-21; VFD007CB21A-21; VFD015CB23A-21 (Fan Module included) W 110.0 [4.33] H 200.0 [7.87] D 160.0 [6.30] W1 99.6 [3,92] H1 180.0 [7.09] H2 169.0 [6.65] 1-7 D1 151.0 [5.94] S1 5.5 [0.22] Φ1 - Unit: mm [inch] Φ2 Φ3 - - Chapter 14 PLC Function |C200 Series API 142 FREQ S1 Bit Devices X Y M K ＊ S1 ＊ S2 ＊ S3 Operands: None E xplanation S2 Operation control of the AC motor drive S3 P Word Devices H KnX KnY KnM T ＊ ＊ ＊ C 16-bit command (7 STEPS) FREQP D FREQ ＊ 32-bit command ＊ － － － ＊ Flag signal: M1028 － S1: frequency command, S2: acceleration time, S3: deceleration time This command FREQ can control frequency command, acceleration time and deceleration time of the AC motor drive Special register control is shown as following: M1025: controls RUN (On)/STOP (Off) of the drive (Run is valid when Servo On (M1040 On).) M1026: Operation directions FWD (On)/REV (Off) of the drive M1040: controls Servo On (On)/ Servo Off (Off) M1042: enable quick stop(ON)/ disable quick stop(Off) M1044: enable Stop (On)/ disable stop(Off) M1052: frequency locked (On)/ disable frequency locked(Off) Example M1025: controls RUN (On)/STOP (Off) of the drive M1026: operation direction FWD (On)/REV (Off) of the drive M1015: frequency attained When M10=ON, setting frequency command of the AC motor drive to K300(3.00Hz) and acceleration/deceleration time is When M11=ON, setting frequency command of the AC motor drive to K3000(30.00Hz), acceleration time is 50 and deceleration time is 60 M1000 M1025 M11 M1026 M1000 M1040 M12 M1042 M13 M1044 M14 M1052 M10 M11 M11 FREQP K300 K0 K0 FREQ K3000 K50 K60 M10 END 14-64 Chapter 14 PLC Function |C200 Series API 261 CANRX S1 S2 S3 Read CANopen slave data D P Bit Devices X Y M K ＊ S1 S2 ＊ S3 ＊ D Operand: none S1: E xplanation Word Devices H KnX KnY KnM T ＊ ＊ ＊ ＊ C 16-bit command (7 STEPS) FREQP D FREQ 32-bit command － － ＊ ＊ － － Flag signal: M1028 Slave station number, S2: main index, S3: sub-index + bit length, D: save address Command CANRX can read the corresponding slave Index When executing this command, it will send SDO message to the slave At this time, M1066 and M1067 are but when reading is complete M1066 will set to If the slave replied an accurate response, the value will be written to the designated register and M1067 is now set to However, if the slave replied an inaccurate response, this error message will be recorded in D1076~D1079 Example M1002: touch once to activate PLC and change K4M400=K1 After the change, different message will be displayed when M1066 is set to M1002 27 37 47 57 61 65 K1 TMR T30 K4M400 M1066 T10 17 MOV ROLP K4M400 K5 K1 M400 CANRXP K1 H6041 D120 CANRXP K2 H6041 D121 CANTXP K1 D120 H6041 CANTX D120 H6041 M401 M402 M403 K2 M402 CANFLSP D2025 M403 CANFLSP D2125 9999 END 14-65 Chapter 14 PLC Function |C200 Series API 264 S1 CANTX Bit Devices X Y M S1 S2 S3 S4 Operands: None E xplanation S2 S3 S4 P K ＊ ＊ ＊ ＊ Word Devices H KnX KnY KnM T ＊ ＊ ＊ ＊ ＊ Write CANopen slave data 16-bit command (7 STEPS) FREQ FREQP C D ＊ ＊ 32-bit command － － － － Flag signal: M1028 S1: slave station number, S2: the address to write, S3: main index, S4: sub-index+ bit length Command CANTX can read the corresponding index of the slave When executing this command, it will send SDO message to the slave At this time, M1066 and M1067 are but when reading is complete M1066 will set to If the slave replied an accurate response, the value will be written to the designated register and M1067 is now set to However, if the slave replied an inaccurate response, this error message will be recorded in D1076~D1079 API 265 CANFLS Bit Devices X Y M D Operands: None Update the mapping special D of CANopen D P K ＊ Word Devices H KnX KnY KnM T ＊ C 16-bit command (7 STEPS) FREQP D FREQ 32-bit command － － － － Flag signal: M1028 E xplanation D: the special D for update CANFLS can update the Special D command When it executes in read only mode, it sends equivalent message as CANRX to the slave and saves the slave response to this particular Special D When it executes in read/write mode, it sends equivalent message as CANTX to the slave and saves this special D value to the corresponding slave M1066 and M1067 are both When reading is complete, M1066 will be and this value will write to the designated register if the slave replies an accurate response When slave replies a fault response then M1067 will be and this error message will be recorded to D1076~D1079 14-66 Chapter 14 PLC Function |C200 Series 14.7 Error and Troubleshoot Fault ID PLod 50 Data write error Check if there is error in the program and download the program again PLSv 51 Data write error when executing Re-apply the power and download the program again PLdA 52 Program upload error Upload again If error occurs continuously, please return to the factory PLFn 53 PLor 54 Program capacity exceeds memory Re-apply the power and download the program again capacity PLFF 55 Command error when executing PLSn 56 Check sum error PLEd 57 PLCr 58 PLdF 59 PLSF 60 Fault Descript Corrective Action Command error when download program Check if there is error in the program and download the program again Check if there is error in the program and download the program again Check if there is error in the program and download the program again There is no “END” command in the Check if there is error in the program and program download the program again The command MC is continuous Check if there is error in the program and used more than times Download program error download the program again Check if there is error in the program and download the program again PLC scan time over-time Check if the program code is inaccurately written and download the program again 14-67 Chapter 15 Suggestions and Error Corrections for Standard AC Motor Drives |C200 Series Chapter 15 Suggestions and Error Corrections for Standard AC Motor Drives 15-1 Maintenance and Inspections 15-2 Greasy Dirt Problem 15-3 Fiber Dust Problem 15-4 Erosion Problem 15-5 Industrial Dust Problem 15-6 Wiring and Installation Problem 15-7 Multi-function Input/Output Terminals Problem The AC motor drive has a comprehensive fault diagnostic system that includes several different alarms and fault messages Once a fault is detected, the corresponding protective functions will be activated The following faults are displayed as shown on the AC motor drive digital keypad display The six most recent faults can be read from the digital keypad or communication The AC motor drive is made up by numerous components, such as electronic components, including IC, resistor, capacity, transistor, and cooling fan, relay, etc These components can’t be used permanently They have limited-life even under normal operation Preventive maintenance is required to operate this AC motor drive in its optimal condition, and to ensure a long life Check your AC motor drive regularly to ensure there are no abnormalities during operation and follows the precautions: ; Wait seconds after a fault has been cleared before performing reset via keypad of input terminal ; When the power is off after minutes for ≦ 22kW models and 10 minutes for ≧ 30kW models, please confirm that the capacitors have fully discharged by measuring the voltage between + and - The voltage between + and - should be less than 25VDC ; Only qualified personnel can install, wire and maintain drives Please take off any metal objects, such as watches and rings, before operation And only insulated tools are allowed ; Never reassemble internal components or wiring ; Make sure that installation environment comply with regulations without abnormal noise, vibration and smell 15-1 Chapter 15 Suggestions and Error Corrections for Standard AC Motor Drives |C200 Series 15-1 Maintenance and Inspections Before the check-up, always turn off the AC input power and remove the cover Wait at least 10 minutes after all display lamps have gone out, and then confirm that the capacitors have fully discharged by measuring the voltage between DC+ and DC- The voltage between DC+ and DC-should be less than 25VDC Ambient environment Maintenance Check Items Methods and Criterion Check the ambient temperature, humidity, Visual inspection and vibration and see if there are any dust, gas, measurement with equipment oil or water drops with standard specification If there are any dangerous objects Visual inspection Period Half One Daily Year Year ○ ○ Voltage Maintenance Check if the voltage of main circuit and Period Half One Daily Year Year ○ Measure with multimeter with control circuit is correct standard specification Check Items Methods and Criterion Digital Keypad Display Maintenance Check Items Methods and Criterion Is the display clear for reading Visual inspection Any missing characters Visual inspection Period Half One Daily Year Year ○ ○ Mechanical parts Maintenance Check Items Methods and Criterion Period Half One Daily Year Year ○ If there is any abnormal sound or vibration Visual and aural inspection If there are any loose screws Tighten the screws ○ If any part is deformed or damaged Visual inspection ○ If there is any color change by overheating Visual inspection ○ If there is any dust or dirt Visual inspection ○ 15-2 Chapter 15 Suggestions and Error Corrections for Standard AC Motor Drives |C200 Series Main circuit Maintenance Check Items If there are any loose or missing screws If machine or insulator is deformed, cracked, damaged or with color change due to overheating or ageing If there is any dust or dirt Methods and Criterion Tighten or replace the screw Period Half One Daily Year Year ○ Visual inspection NOTE: Please ignore the ○ color change of copper plate ○ Visual inspection Terminals and wiring of main circuit Maintenance Check Items If the terminal or the plate is color change or deformation due to overheat If the insulator of wiring is damaged or color change If there is any damage Methods and Criterion Visual inspection Period Half One Daily Year Year ○ ○ Visual inspection Visual inspection ○ DC capacity of main circuit Maintenance Check Items If there is any leak of liquid, color change, crack or deformation If the safety valve is not removed? If valve is inflated? Methods and Criterion Visual inspection Visual inspection Period Half One Daily Year Year ○ ○ ○ Measure static capacity when required Resistor of main circuit Maintenance Check Items If there is any peculiar smell or insulator cracks due to overheat If there is any disconnection If connection is damaged? Methods and Criterion Visual inspection, smell Period Half One Daily Year Year ○ Visual inspection ○ Measure with multimeter with ○ standard specification 15-3 Chapter 15 Suggestions and Error Corrections for Standard AC Motor Drives |C200 Series Transformer and reactor of main circuit Maintenance Check Items Methods and Criterion If there is any abnormal vibration or peculiar Visual, aural inspection and smell smell Period Half One Daily Year Year ○ Magnetic contactor and relay of main circuit Maintenance Check Items Methods and Criterion If there are any loose screws Visual and aural inspection If the contact works correctly Visual inspection Period Half One Daily Year Year ○ ○ Printed circuit board and connector of main circuit Maintenance Check Items Methods and Criterion Tighten the screws and If there are any loose screws and connectors Period Half One Daily Year Year ○ press the connectors firmly in place If there is any peculiar smell and color change Visual and smell inspection ○ If there is any crack, damage, deformation or ○ Visual inspection corrosion If there is any liquid is leaked or deformation in capacity Visual inspection ○ Cooling fan of cooling system Maintenance Check Items Methods and Criterion Period Half One Daily Year Year Visual, aural inspection and turn the fan with hand (turn If there is any abnormal sound or vibration off the power before ○ operation) to see if it rotates smoothly If there is any loose screw Tighten the screw ○ If there is any color change due to overheat Change fan ○ 15-4 Chapter 15 Suggestions and Error Corrections for Standard AC Motor Drives |C200 Series Ventilation channel of cooling system Maintenance Check Items Methods and Criterion If there is any obstruction in the heat sink, air intake or air outlet Visual inspection Period Half One Daily Year Year ○ NOTE Please use the neutral cloth for clean and use dust cleaner to remove dust when necessary 15-5 Chapter 15 Suggestions and Error Corrections for Standard AC Motor Drives |C200 Series 15-2 Greasy Dirt Problem Serious greasy dirt problems generally occur in processing industries such as machine tools, punching machines and so on Please be aware of the possible damages that greasy oil may cause to your drive: Electronic components that silt up with greasy oil may cause the drive to burn out or even explode Most greasy dirt contains corrosive substances that may damage the drive Solution: Install the AC motor drive in a standard cabinet to keep it away from dirt Clean and remove greasy dirt regularly to prevent damage of the drive 15-6 Chapter 15 Suggestions and Error Corrections for Standard AC Motor Drives |C200 Series 15-3 Fiber Dust Problem Serious fiber dust problems generally occur in the textile industry Please be aware of the possible damages that fiber may cause to your drives: Fiber that accumulates or adheres to the fans will lead to poor ventilation and cause overheating problems Plant environments in the textile industry have higher degrees of humidity that may cause the drive to burn out, become damaged or explode due to wet fiber dust adhering to the devices Solution: Install the AC motor drive in a standard cabinet to keep it away from fiber dust Clean and remove fiber dust regularly to prevent damage to the drive 15-7 Chapter 15 Suggestions and Error Corrections for Standard AC Motor Drives |C200 Series 15-4 Erosion Problem Erosion problems may occur if any fluids flow into the drives Please be aware of the damages that erosion may cause to your drive Erosion of internal components may cause the drive to malfunction and possibility to explode Solution: Install the AC motor drive in a standard cabinet to keep it away from fluids Clean the drive regularly to prevent erosion 15-8 Chapter 15 Suggestions and Error Corrections for Standard AC Motor Drives |C200 Series 15-5 Industrial Dust Problem Serious industrial dust pollution frequently occurs in stone processing plants, flour mills, cement plants, and so on Please be aware of the possible damage that industrial dust may cause to your drives: Dust accumulating on electronic components may cause overheating problem and shorten the service life of the drive Conductive dust may damage the circuit board and may even cause the drive to explode Solution: Install the AC motor drive in a standard cabinet and cover the drive with a dust cover Clean the cabinet and ventilation hole regularly for good ventilation 15-9 Chapter 15 Suggestions and Error Corrections for Standard AC Motor Drives |C200 Series 15-6 Wiring and Installation Problem When wiring the drive, the most common problem is wrong wire installation or poor wiring Please be aware of the possible damages that poor wiring may cause to your drives: Screws are not fully fastened Occurrence of sparks as impedance increases If a customer has opened the drive and modified the internal circuit board, the internal components may have been damaged Solution: Ensure all screws are fastened when installing the AC motor drive If the AC motor drive functions abnormally, send it back to the repair station DO NOT try to reassemble the internal components or wire 15-10 Chapter 15 Suggestions and Error Corrections for Standard AC Motor Drives |C200 Series 15-7 Multi-function Input/Output Terminals Problem Multi-function input/output terminal errors are generally caused by over usage of terminals and not following specifications Please be aware of the possible damages that errors on multi-function input/output terminals may cause to your drives: Input/output circuit may burns out when the terminal usage exceeds its limit Solution: Refer to the user manual for multi-function input output terminals usage and follow the specified voltage and current DO NOT exceed the specification limits 15-11 ... motor drive Please use inductance filter Do not use phase-compensation capacitors or L-C (Inductance-Capacitance) or R-C (Resistance-Capacitance), unless approved by Delta ; DO NOT connect phase-compensation... choosing DELTA? ??s high-performance VFD-C200 Series The VFD-C200 Series is manufactured with high-quality components and materials and incorporate the latest microprocessor technology available This manual. .. Short-time operation Long-time operation at medium/low speeds Maximum output current (instantaneous) Constant output current (continuous) Maximum frequency, Base frequency Power supply transformer