801 n09 V17(EngVN) PCBA inspection standard(quy phạm kiểm tra PCBA)

Document Content Addition of Document Subject: PCBA Inspection Standard Quy ph m ki m tra PCBA Alteration of Document Doc No.: 801-N09 Revocation of Document REV: 17 PAGE OF 48 Rev Status Revision Date 2005/05/26 New 2007/07/05 PCBA 2007/12/04 2008/03/05 2008/09/24 Revised By c p Co pyi p ng sa A o llo ch w ép ed ! Revision History Description PCBA Standard Inspection Shielding frame No Shielding frame 45% (only for BU: Mobile Com ; Model: P71) 7.3 Co nf Tà ide i li nt u ial D m oc tk u hô me ng nt 2009/05/27 Arthur SD Chang 2014/05/06 2014/11/21 2015/06/25 Arthur SD Chang 2015/10/28 ≥75% 6.1 MIL-STD 1916 721-N01 6.2.1 6.3 6.4 7.1 4.3 IQC 6.1.1 BGA 7.3 8.1801-N09-01 :Thermal pad IC( PA) ANSI/ASQC Z1.4-2003 ( ISO ) 6.3 :NetWorking, MobileCom, ADM, DBS, Digital Home, Antenna 1 10 PCBA (IPC-A-610 class3) 7.2 SMT FQC 721-N01 8.2 Form No 801-N09-02 SMT FQC & NQJ/NQX 8.3 Form No 801-N09-03 SMT FQC Daily Quality report NQJ/NQX The information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission from WNC Form No.: 2-JQ-021-04, 006 Document Content Addition of Document Subject: PCBA Inspection Standard Quy ph m ki m tra PCBA Alteration of Document Doc No.: 801-N09 Revocation of Document REV: 17 PAGE OF 48 Rev Status Revision Date 11 2015/12/28 12 2016/05/09 13 2016/05/26 Revised By Description 6.1 2017/01/26 MIL-STD 1916[Level III C=0] 6.1.1.3 6.4 6.4 6.4 14 c p Co pyi p ng sa A o llo ch w ép ed ! Revision History / / 6.4 7.1 - IPC-A-610 class3 No 1.For V1 factory build-up requirement, Add Vietnamese translation Do nhu c u c a x b n Ti ng Vi t Co nf Tà ide i li nt u ial D m oc tk u hô me ng nt 15 2019/8/22 Marry Ruan ng V1 thành l p, b sung thêm phiên 2.Addition V1 in 8.2&8.3 16 2020/09/09 Thêm V1 vào m c 8.2&8.3 Modify document English name to “PCBA Inspection Standard” S a tên ti ng Anh c a tài li u thành “PCBA Inspection Standard” 6.1, Delete the level of Sampling standard MIL-STD 1916 T i m c 6.1, xóa Level c a k ho ch rút ki m MILSTD 1916 Added 6.1.1.5 Auxiliary tools Thêm m c 6.1.1.5: Công c h tr Revise 6.3.1 ADM to Module and add auxiliary inspection tool/ method S a m c 6.3.1 ADM thành Module b sung công c h tr / ph ng pháp Modify 6.3.2 Networking to System S a m c 6.3.2 S a Networking thành System Delete 6.3.3 MobileCom special standard Xóa m c 6.3.3 Tiêu chu n đ c bi t MobileCom Add 6.4 accept criteria and remarks Thêm m c 6.4 quy cách nghi m thu thích (tên cơng c h tr ) 6.4 Added through-hole solder plating specifications The information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission from WNC Form No.: 2-JQ-021-04, 006 Document Content Addition of Document Subject: PCBA Inspection Standard Quy ph m ki m tra PCBA Alteration of Document Doc No.: 801-N09 Revocation of Document REV: 17 PAGE OF 48 Rev Status 17 Revision Date 2022/01/13 Revised By c p Co pyi p ng sa A o llo ch w ép ed ! Revision History Description T i m c 6.4, thêm thông s k thu t m hàn xuyên l Revise 8.2 and 8.3 the abbreviation of Vietnam factory from "V1" to "NVN." T i m c 8.2, 8.3, s a ch vi t t t c a ph m vi x ng Vi t Nam t “V1” thành “NVN” Modify 6.1, 6.2.3 & 6.4 Chinese and English typos S a l i vi t sai ch ti ng Trung Anh t i m c 6.1, 6.2.3 6.4 Added 6.2.7 & 6.2.8 PCBA specification description Thêm s li u quy cách PCBA t i m c 6.2.7 & 6.2.8 Revise the content of the remarks of section 6.4 Co nf Tà ide i li nt u ial D m oc tk u hô me ng nt No S a n i dung ý c a m c 6.4 The information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission from WNC Form No.: 2-JQ-021-04, 006 Document Content Addition of Document Subject: PCBA Inspection Standard Quy ph m ki m tra PCBA Alteration of Document Doc No.: 801-N09 Revocation of Document REV: 17 PAGE OF 48 CONTENTS/ M C L C 1.0 PURPOSE/ M C ệCH 3.0 DEFINITIONS/ c p Co pyi p ng sa A o llo ch w ép ed ! 2.0 SCOPE/ PH M VI NH NGH A 4.0 RESPONSIBILITIES/ TRÁCH NHI M 4.1 Production Unit/ n v s n xu t 4.2 Work Unit/ n v cơng trình 4.3 SMT Quality Unit/ n v đ m b o ch t l ng SMT .5 4.4 Procurement Unit/ n v thu mua 5.0 FLOWCHART/ L U TRỊNH LÀM VI C 6.0 ACTIVITIES DESCRIPTION/ N I DUNG CÔNG VI C 6.1 Sampling Standard/ Tiêu chu n rút m u 6.2 General standards Tiêu chu n thông th ng: 6.3 Special Standards Tiêu chu n đ c bi t 11 6.4 Parts Relevant Specifications Quy cách liên quan đ n linh ki n 14 Co nf Tà ide i li nt u ial D m oc tk u hô me ng nt No 7.0 REFERENCES/ TÀI LI U THAM KH O 48 7.1 E_WNC_0390 IPC-A-610E-2010 PC-A-610E-2010 Chinese version Acceptability of electronic components .48 E_WNC_0390 (S tay) IPC-A-610E-2010 PC-A-610E-2010 Phiên b n ti ng Trung Qu c Kh n ng ch p nh n c a linh ki n n t 48 7.2 E_WNC_0391 J-STD-033 JOINT INDUSTRY STANDARD 48 7.3 721-N01 Quality Inspection Sampling Plan SOP 48 8.0 ATTACHMENTS/ TÀI LI U KÈM THEO .48 8.1 801-N09-01 Fluorescent Lamp Illumination Intensity Measurement Record 48 8.2 801-N09-02 SMT FQX Check record & Abnormal tracking table NQJ/NQX/NVN 48 8.3 801-N09-03 SMT FQC Daily Quality report NQJ/NQX/NVN 48 The information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission from WNC Form No.: 2-JQ-021-04, 006 Document Content Addition of Document Subject: PCBA Inspection Standard Quy ph m ki m tra PCBA Alteration of Document Doc No.: 801-N09 Revocation of Document REV: 17 PAGE OF 48 1.0 PURPOSE/ M C ệCH c p Co pyi p ng sa A o llo ch w ép ed ! To set up standards for judgement of quality of semi-finished products (PCB, ASS’Y), to maintain the quality level of products supplied by outsource contractors and WNC-SMT inspection quality basis, for better control Làm tiêu chu n phán đ nh ch t l ng s n ph m cho bán thành ph m (PCB ASS’Y), c ng nh trì th c đo tiêu chu n ch t l ng c a nhà cung c p làm c n c ki m tra ch t l ng SMT WNC đ qua đ t đ c m c đích qu n lý 2.0 SCOPE/ PH M VI These standards shall be applicable to WNC SMT production and PCBA supplied by the contractor B n tiêu chu n áp d ng cho s n xu t SMT PCBA nhà cung c p cung c p NH NGH A No 3.0 DEFINITIONS/ Co nf Tà ide i li nt u ial D m oc tk u hô me ng nt N/A 4.0 RESPONSIBILITIES/ TRÁCH NHI M 4.1 Production Unit/ n v s n xu t Serves as the standard for inspection of PCBA by production unit Làm tiêu chu n ki m tra PCBA cho đ n v s n xu t 4.2 Work Unit/ n v cơng trình Sets up and amends specifications and documents related to materials and supplies, to serve as a reference for making judgment and auxiliary basis for confirmation of quality irregularity Xây d ng s a đ i b n quy cách c a nguyên v t li u liên quan, c ng nh làm c n c phán đ nh đ ng th i h tr xác nh n b t th ng s n xu t 4.3 SMT Quality Unit/ n v đ m b o ch t l ng SMT Serves as the standard for inspection of PCBA by quality unit (contain inspection for outsource) Làm tiêu chu n ki m tra PCBA cho đ n v đ m b o ch t l bên ngoài) 4.4 Procurement Unit/ ng (bao g m ki m tra nhà cung c p n v thu mua Provides assistance to processing of quality irregularity and feedback of analysis data for supplier, and assistance to supplier in making quality improvement The information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission from WNC Form No.: 2-JQ-021-04, 006 Document Content Addition of Document Subject: PCBA Inspection Standard Quy ph m ki m tra PCBA Alteration of Document Doc No.: 801-N09 Revocation of Document REV: 17 PAGE OF 48 5.0 FLOWCHART/ L U TRỊNH LÀM VI C N/A c p Co pyi p ng sa A o llo ch w ép ed ! H tr x lý b t th ng ch t l ng tr l i tài li u phân tích c a nhà cung c p, ph i h p v i VQM đ thúc đ y vi c c i thi n ch t l ng c a nhà cung c p bên 6.0 ACTIVITIES DESCRIPTION/ N I DUNG CÔNG VI C 6.1 Sampling Standard/ Tiêu chu n rút m u All units shall follow control plan (please refer to ISO document “702-N01 Quality Inspection Sampling Plan SOP”) to set up the sampling standards in accordance with ANSI/ASQC Z1.4-2003 or MIL-STD 1916 Follow customer special inspection sampling standard if customers have special requirements,and record in control plan Co nf Tà ide i li nt u ial D m oc tk u hô me ng nt No T t c đ n v ph i th c hi n theo theo k ho ch ki m soát (tham kh o tài li u ISO “721-N01 K ho ch l y m u ki m tra ch t l ng”) đ thi t l p tiêu chu n l y m u tuân th ANSI / ASQC Z1.4-2003 ho c MIL-STD 1916 N u khách hàng yêu c u tiêu chu n l y m u đ c bi t th c hi n theo yêu c u c a khách hàng ghi chép vào k ho ch ki m soát 6.1.1 Condition/ Tiêu chu n ki m tra 6.1.1.1 Distance/ Kho ng cách: 30cm 6.1.1.2 Time/ Th i gian: 3~5 sec (one side/ m t) 6.1.1.3 Light source: fluorescent lamps 1000LUX above, the frequency of inspections is half a year (executed in January and July each year) Ngu n n: đèn hu nh quang 1000LUX, t n su t ki m tra n a n m (th c hi n vào tháng tháng hàng n m) 6.1.1.4 Visual direction: the visual range of the inspected object is approximately within 45 degrees Ph ng h ng ki m tra b ng m t: ph m vi kho ng 45 đ đ i v i b m t c a v t b ki m tra 6.1.1.5 Auxiliary tools: 7.5-10X magnifier, Ion fan (follow control plan to use) Cơng c h tr : Kính lúp 7.5-10X, qu t Ion (C n c theo control plan đ s d ng) The information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission from WNC Form No.: 2-JQ-021-04, 006 Document Content Addition of Document Subject: PCBA Inspection Standard Quy ph m ki m tra PCBA Alteration of Document Doc No.: 801-N09 Revocation of Document REV: 17 PAGE OF 48 45° c p Co pyi p ng sa A o llo ch w ép ed ! Inspection range Ph m vi ki m tra Inspection subject i t ng ki m tra (DUT) ng: No 6.2 General standards Tiêu chu n thông th Co nf Tà ide i li nt u ial D m oc tk u hô me ng nt 6.2.1 In compliance with international standards IPC-A-610 class3 contents C n ph i phù h p v i n i dung tiêu chu n qu c t (IPC-A-610 class3) 6.2.2 Contents of the original in use shall be consistent with documents of the version N i dung c a v t li u g c s d ng c n ph i phù h p v i phiên b n c a v n ki n 6.2.3 Bent board shall comply with bent height/side length T m u n: ph i phù h p v i đ cao vòm/ chi u dài bên 0.75% Please refer to Fig 0.75% (tham kh o hình nh 1) 6.2.4 Upturned board shall comply with upturned height/diagonal length Fig T m u ng phài phù h p v i đ cao vòm/chi u dài đ 2) ng chéo 0.75% Please refer to 0.75% (tham kh o hình nh 6.2.5 No adhesive glue or other foreign matter shall be attached on non-coating portions Nh ng b ph n khơng bơi keo khơng đ vào c phép có keo dính vào ho c d v t khác dính 6.2.6 Except PCB through holes, the insulation hood shall be soldered completely Please refer to Fig V cách ly ngồi PCB ph i đ c l nh t đ nh ph i đ kh o hình nh s 8) c n thi c tồn b (có th tham The information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission from WNC Form No.: 2-JQ-021-04, 006 Document Content Addition of Document Subject: PCBA Inspection Standard Quy ph m ki m tra PCBA Alteration of Document Doc No.: 801-N09 Revocation of Document REV: 17 PAGE OF 48 6.2.7 PCBA not allowed exposed copper/ material and water stain c phép l đ ng/ đáy li u v t n c c p Co pyi p ng sa A o llo ch w ép ed ! PCBA không đ 6.2.8 The scratches in the non-circuit area shall not exceed 30% of the length of the PCBA board, and the solder mask shall not peel off V tx c t i v trí khơng ph i m ch n không đ c bong b m t hàn t 30% chi u dài c a b n m ch Co nf Tà ide i li nt u ial D m oc tk u hô me ng nt No PCBA, không đ cv The information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission from WNC Form No.: 2-JQ-021-04, 006 c p Co pyi p ng sa A o llo ch w ép ed ! Document Content Alteration of Document Doc No.: 801-N09 Revocation of Document REV: 17 PAGE OF 48 Co nf Tà ide i li nt u ial D m oc tk u hô me ng nt No Addition of Document Subject: PCBA Inspection Standard Quy ph m ki m tra PCBA The information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission from WNC Form No.: 2-JQ-021-04, 006 c p Co pyi p ng sa A o llo ch w ép ed ! Document Content Alteration of Document Doc No.: 801-N09 Revocation of Document REV: 17 PAGE 10 OF 48 Co nf Tà ide i li nt u ial D m oc tk u hô me ng nt No Addition of Document Subject: PCBA Inspection Standard Quy ph m ki m tra PCBA The information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission from WNC Form No.: 2-JQ-021-04, 006 c p Co pyi p ng sa A o llo ch w ép ed ! Document Content Addition of Document Subject: PCBA Inspection Standard Quy ph m ki m tra PCBA Defect item Alteration of Document Doc No.: 801-N09 Component model Standard Model S n ph m tiêu chu n H ng m c b t th ng Revocation of Document REV: 17 PAGE 34 OF 48 Connector/Jack Lifted/ Cong (vênh) No Co nf Tà ide i li nt u ial D m oc tk u hô me ng nt L h tr -chân pin d c Remark Quy cách cho phép Ghi H uk tn i Supporting holeVertical plug in type component/ Accept Criteria H H 0.2mm, over spec (Maj l i l n) 0.3mm C 2mm (Accept ch p nh n) C 2mm (Maj.l i l n) Supporting hole – leg vertical/ L h tr -chân pin tr c-h ng d c 0.8mm C 1.5mm (Accept ch p nh n) C < 0.8mm or C > 1.5mm (Maj L i l n) The information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission from WNC Form No.: 2-JQ-021-04, 006 Use thickness Gauge/ Dùng th c đo đ dày c p Co pyi p ng sa A o llo ch w ép ed ! Document Content Defect item Alteration of Document Doc No.: 801-N09 Component model Standard Model S n ph m tiêu chu n H ng m c b t th ng Adhere solder/  Accept Criteria Remark Quy cách cho phép Ghi solder on finger non-touch area (Min.) Co nf Tà ide i li nt u ial D m oc tk u hơ me ng nt Dính thi c Revocation of Document REV: 17 PAGE 35 OF 48 No Addition of Document Subject: PCBA Inspection Standard Quy ph m ki m tra PCBA Trên khu v c khơng ti p xúc có li u hàn (l i nh )  Golden finger/ Ngón tay vàng  (Maj) Adhere solder (Maj) Dính thi c (l i l n) Oxidize/ Ơ xi hóa Oxidation is not allowed (Maj) Ơ xi hóa (l i l n) The information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission from WNC Form No.: 2-JQ-021-04, 006 c p Co pyi p ng sa A o llo ch w ép ed ! Document Content Defect item Alteration of Document Doc No.: 801-N09 Component model Standard Model S n ph m tiêu chu n H ng m c b t th ng Golden finger/ Scrape/  X Có c m giác b x c  Accept Criteria Remark Quy cách cho phép Ghi Serious scratches or scrapes: Not allowed (Maj) Co nf Tà ide i li nt u ial D m oc tk u hô me ng nt Ngón tay vàng Revocation of Document REV: 17 PAGE 36 OF 48 No Addition of Document Subject: PCBA Inspection Standard Quy ph m ki m tra PCBA c (l i l n) Use stain card/ Dùng th c đo m Slight scratches or scrapes: not allow the scratch stride across keys, and single scrape dot area must 0.2mm on key If over spec (Maj) Không có c m giác b x c(khơng đ c phép có v t x c ph n ánh sáng v t phím, di n tích v t x c c a phím đ n 0.2mm.N u v t quy cách phán đ nh l i l n Maj Concave Golden finger/ Ngón tay vàng &embossed & Aperture/ i m l i lõm l kim The information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission from WNC Form No.: 2-JQ-021-04, 006 Use stain card/ Dùng th c đo m c p Co pyi p ng sa A o llo ch w ép ed ! Document Content Addition of Document Subject: PCBA Inspection Standard Quy ph m ki m tra PCBA Defect item Alteration of Document Doc No.: 801-N09 Component model Standard Model S n ph m tiêu chu n H ng m c b t th ng Revocation of Document REV: 17 PAGE 37 OF 48 Accept Criteria Remark Quy cách cho phép Ghi m NG m OK PCB single-sided pimple/dimple/pits and pinholes (exposure of copper and nickel) points and single area (diameter) 0.15 mm acceptance(accept) Other/ Khác Co nf Tà ide i li nt u ial D m oc tk u hô me ng nt No i m l i lõm m t đ n PCB l kim (không đ c phép l đ ng đ dây) m h n n a di n tích c a m t (đ ng kính) 0.15mm cho phép (ch p nh n) Washer/insulation spacer/ Missing washer (Maj) Thi u mi ng đ m (l i l n) Mi ng đ m, mi ng cách n Assemble sequence is wrong (Maj) Th t l p mi ng đ m b sai (L i l n) The information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission from WNC Form No.: 2-JQ-021-04, 006 c p Co pyi p ng sa A o llo ch w ép ed ! Document Content Addition of Document Subject: PCBA Inspection Standard Quy ph m ki m tra PCBA Defect item Alteration of Document Doc No.: 801-N09 Component model Standard Model S n ph m tiêu chu n Other/ Khác Co nf Tà ide i li nt u ial D m oc tk u hô me ng nt No H ng m c b t th ng Revocation of Document REV: 17 PAGE 38 OF 48 Accept Criteria Remark Quy cách cho phép Ghi Missing washer (Maj) Thi u mi ng đ m (L i l n) Missing washer (Maj) Washer/insulation spacer/ Thi u mi ng đ m (L i l n) Mi ng đ m, mi ng cách n Standard Missing washer (Maj) Tiêu chu n Thi u mi ng đ m (l i l n) The information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission from WNC Form No.: 2-JQ-021-04, 006 c p Co pyi p ng sa A o llo ch w ép ed ! Document Content Addition of Document Subject: PCBA Inspection Standard Quy ph m ki m tra PCBA Defect item Alteration of Document Doc No.: 801-N09 Component model Standard Model S n ph m tiêu chu n H ng m c b t th ng Revocation of Document REV: 17 PAGE 39 OF 48 Accept Criteria Remark Quy cách cho phép Ghi D Chân k t n i d ng kim No Connector pin/ Bent out of alignment > 1/2D(Maj.) Co nf Tà ide i li nt u ial D m oc tk u hô me ng nt L ch v i dây trung tâm >1/2D (Maj.) Height over normal level > pin height tolerance specification (Maj.) Không đ ng đ u, đ cao v Other/ Khác t sai s quy cách cách k t n i chân pin (L i l n) Connector pin/ Chân k t n i d ng kim Crooked(Maj) Bend(Maj) Damage(Maj) G p Cong B h ng The information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission from WNC Form No.: 2-JQ-021-04, 006 c p Co pyi p ng sa A o llo ch w ép ed ! Document Content Defect item Alteration of Document Doc No.: 801-N09 Component model Standard Model S n ph m tiêu chu n H ng m c b t th ng  Revocation of Document REV: 17 PAGE 40 OF 48 Accept Criteria Remark Quy cách cho phép Ghi No Addition of Document Subject: PCBA Inspection Standard Quy ph m ki m tra PCBA min: leg of solder end can be seen (Accept) Co nf Tà ide i li nt u ial D m oc tk u hô me ng nt Nh nh t:chân hàn li u có th nhìn th y Supporting hole-  leg length of solder end: L> 2.5mm (Maj.) leg stretch/  Chi u dài chân pin đo n cu i hàn L > 2.5mm (Maj.) L h tr , chân pin thò  Accept Class 3=1.5mm  Tiêu chu n ch p nh n Class 3=1.5mm The information contained herein is the exclusive property of WNC and shall not be distributed, reproduced, or disclosed in whole or in part without prior written permission from WNC Form No.: 2-JQ-021-04, 006 Use stain card/ Dùng th c đo m c p Co pyi p ng sa A o llo ch w ép ed ! Document Content Addition of Document Subject: PCBA Inspection Standard Quy ph m ki m tra PCBA Defect item Alteration of Document Doc No.: 801-N09 Component model Standard Model S n ph m tiêu chu n H ng m c b t th ng Revocation of Document REV: 17 PAGE 41 OF 48 D Accept Criteria Remark Quy cách cho phép Ghi L X Khác  25%D>X (Maj l i l n) No 25%D