TPM Route to World Class Performance Episode 6 pot
TPM Route to World Class Performance Part 5 potx
...
5
386*
0
0
5
187 0 0
50 2498
0
0
*
Best
scores
for
use
in
calculation
of
best
of
best
Figure
5. 3
Equipment history record
for
OEE calculation
66
TPM- A
Route
to
World- Class ... cycle from
64
TPM- A
Route
to
World- Class Performance
Total Productive Maintenance
(TPM)
combines the conventional practice of preventive
maintenance with the co...
TPM Route to World Class Performance Part 6 pps
... methods. Operators and maintainers must
be involved
in
idenhfyvlg the most critical parts of the process
from
their
own
perspective.
82
TPM- A Route to World- Class Performance
Performance ... impact
P
=
Performance
E
=
Environment
3
=
Significant impact
Q
=
Quality
c
=
Cost
Figure
5. 16
Completed critical assessment matrix
96
TPM- A
Route
to...
TPM Route to World Class Performance Part 9 potx
... save annual rate
of
A 45 tonnes
B 20 tonnes
C
10 tonnes
75 tonnes
Figure 7.20 Scrap analysis
156
TPM- A
Route to World- Class Performance
A
further key part of the scoping study (see ...
Route
to
World- Class Performance
6.1
5
Conclusions
To achieve world- class performance, the company must move forward to:
0
achieve a total quality process;
satis...
TPM Route to World Class Performance Part 11 pot
...
CUSTOhER
TOTALLY
PRODUCTIVE
OPEl7ATlONS
I
~~___
TPM
(Administration)
-
Supply
chain
-
office
-
support
Figure
10.1
The
value stream and
TPM
200
TPM- A
Route
to
World- Class ... operability.
Simulate maintenance activities to improve maintainability.
Feed back improvement suggestions.
188
TPM- A
Route to World- Class Performance
Can the equipmen...
TPM Route to World Class Performance Episode 2 ppt
... 18
TPM- A
Route
to
World- Class
Performance
KPl
plant
Book
covers
Breakdowns
18
per months
5
Productivity
100
3
2
125
Clothing
707
2l /2
2l /2
15
100
120
OEE
(%) ... easy to deploy ideas cross-
shift;
12
TPM- A
Route
to
World- Class Performance
Experience shows that for every breakdown there are many contributory
factors. These factors ar...
TPM Route to World Class Performance Episode 3 pps
... deployment route is provided via the pillar champions (Figures
3. 3
[inor
stops
ributory factors
A
Figure
3. 1
The structure
of
breakdown losses
22
TPM- A
Route
to
World- Class
Performance ... iceberg,
TPM
flushes the
’hidden losses’ to the surface for step-by-step elimination (Figure
1 .3) .
24
TPM- A
Route
to
World- Class
Pevformance
around
30
mi...
TPM Route to World Class Performance Episode 6 pot
... control referred to under each of the
six
losses in Figures
5.7-5.12.
However, in order to give an early indication
a
definition
is
as follows:
90
TPM- A Route to World- Class Performance ... the restoration
of
cquipment and development
of
asset
care,
thc
next step brings together all
of
the practices developed
for
operating,
98
TPM- A
Route
to
World...
TPM Route to World Class Performance Episode 7 doc
...
countermeasures to sporadic losses. It is designed to promote post-event
110
TPM- A
Route to World- Class Performance
-A
On
B-
A
Figure 5.30 shows the three steps towards a cumulative reduction of 75 ...
equipment we need to estabLish the best practice for:
provision
of
tools
0
provision
of
spares
0
monitoring instruments
0
outside contracts
108 TPM- A...
TPM Route to World Class Performance Episode 9 pptx
...
07:OO
O8:OO
09: OO
1O:OO
11:OO
12:OO
13:OO
14:OO
Figure
7.17
Line study
summary
144
TPM- A
Route
to
World- Class Performance
6.1
5
Conclusions
To achieve world- class performance, ... rate
of
A 45 tonnes
B 20 tonnes
C
10 tonnes
75 tonnes
Figure 7.20 Scrap analysis
150
TPM- A
Route
to
World- Class Performance
Management encouragement
I
Hi...
TPM Route to World Class Performance Episode 10 pps
... 174
TPM- A
Route
to
World- Class Performance
CAPABILITY
8.4
Steps to achieve the
TPM
vision
Experience of implementing TPM has shown that the route to world- class
performance ...
sales
price
Totalcontribution
(I)
Rchxnoncapital
employed
100 110
110 110
100 110
210 220
€2 .10 €2.00
1.05 1.15
3.15 3.15
105 126.5
-
+20W
~~
~~
100
105...
TPM Route to World Class Performance Episode 11 ppt
... required?
Can breakdowns be restored cheaply? (Can spare materials and parts
be purchased cheaply?)
192
TPM- A
Route
to
World- Class Performance
Equipment
history
OEE
Six losses
Critical ...
Each direct and indirect support function needs to ’fit’ with the overall
196
TPM- A
Route to World- Class Performance
TPA policy development to support deployment of...
TPM Route to World Class Performance Episode 13 pptx
... review and plan
activities.
222
TPM- A Route to World- Class Performance
3
Start new teams and integrate team leaders into the existing TPM teams.
4
Use TPM to support the maintenance strategy. ... recommendations to reduce maintenance
intervention and the sodium hypochlorite team proposed an alternative design
236
TPM- A
Route
to
World- Class Performance...
TPM Route to World Class Performance Episode 14 ppt
... TPM plants, 18
246
TPM- A
Route
to
World- Class
Performance
I’ve had to change the way
I
think about the business and that’s
what we’re trying to encourage others to do.
I’m absolutely ... hand experience of
seeing TPM in Japan.
It
adapts these
benefits to suit the strategic needs of
companies across four continents.
TPM
-
A
Route to World- Class...
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