Dana32 presentation

Spicer Off-Highway Products Division Spicer Off-Highway Products Division KALMAR – DANA 19 - 21 May 2003 TE32 Spicer Off-Highway Products Division TE 32 Spicer Off-Highway Products Division Overview TE32 : • short drop • speed Fwd/Rev TE32 Spicer Off-Highway Products Division Transmission Layout TE32 Spicer Off-Highway Products Division Model designation 1X.X Converter Model Wheel Group Mounting type Engine mount =T Remote mount =RT Mid mount =MT Electronically controlled model TE 32 X X - XX specific ădash numberă specific ratio even n° :long drop odd n° : short drop numbers of gears transmission input rating (Nm/100) Spicer Off-Highway Products Division Technical specifications Converter Data Wheel group Stall torque ratio 15.7 2.30 16.7 2.292 Ratings Max input speed: Max Turbine stall torque: Input horsepower range: 2550 RPM 3193Nm 250-325 kW Charging pump-flow Dual pump 75.8 l/min @ 2000 rpm - lubrication and cooling 92.8 l/min @ 2000 rpm - clutch filling, lube & cooling Always with remote filters Rotation : opposite engine TE32 Spicer Off-Highway Products Division TE32 Technical specifications Pump drive ratio Standard (provision for variable displacement pumps) : Charging pump : Flywheel housing size : 0.91 0.876 SAE NO (Dry) Drive design Flex plate drive : 15” Bolt Circle dia - (381.0 mm) 16” Bolt Circle dia - (406.4 mm, bolts M10x1.25) 17” Bolt Circle dia - (431.8 mm) Auxiliary pump drives (dual drive) Mounting: SAE “C” or bolt Right hand drive Left hand drive Both sides combined : Rotation: same as engine 746 Nm 983 Nm 678 Nm each Torque converter lockup: not available Spicer Off-Highway Products Division TE32 Technical specifications Rating Max input speed: Max input torque: Input horsepower range: 2550 RPM 3193Nm 250-325 kW Ratio TE32418 TE32418 F1 F2 F3 F4 R1 R2 R3 R4 RATIO 5.065 2.422 1.379 0.784 5.065 2.422 1.379 0.784 2.091 1.757 1.760 2.091 1.757 1.760 SPREAD TOT SPD F/R ratio 6.464 6.464 1.00 Spicer Off-Highway Products Division Technical specifications Output flange rotation – (transmission forward clutch engaged) Model Short Drop Long Drop Output Opposite Same Drop : - Long Drop - Short Drop Speed pick-up : - Engine speed - Turbine speed - Drum speed - Output speed 624.6mm 317.8mm TE32 Spicer Off-Highway Products Division Forward 4th TE32 Spicer Off-Highway Products Division TE32 Spicer Off-Highway Products Division Reverse 1st TE32 Spicer Off-Highway Products Division TE32 Connections - top view To remote filter from pump Oil fill ¾ npft To remote filter from pump Spicer Off-Highway Products Division TE32 Checkports - left view Pressure check port 1st clutch Oil level check port 1/4 NPT Spicer Off-Highway Products Division TE32 Checkports - right view Reg Pressure Converter In Pressure To cooler Fwd clutch From cooler From filter Spicer Off-Highway Products Division TE32 Checkports - front view 2nd clutch Rev clutch 4th clutch Lube press Spicer Off-Highway Products Division TE32 Checkports - rear view To cooler From filter Temp switch 3rd clutch Spicer Off-Highway Products Division TE32 Speed sensor location Engine speed & transmission temperature sensor Drum speed sensor Turbine speed sensor Output speed sensor Spicer Off-Highway Products Division Checkports control valve Spicer Off-Highway Products Division TE32 Control valve replacement Removing the valve Make sure that the area around the valve is clean and that no dirt can fall into the valve during the disassembly procedure Unscrew the hex bolts (marked pink on drawing) until you feel that the tension is out of the bolt remove them! Do not Unscrew the 17 other bolts (with internal hex) some turns When all bolts are loose, you should be able to move the valve a bit Installing the valve First fasten all bolts (21 pieces hand tight) according to the numbers you find on the drawing Redo the same procedure but now with a torque wrench Settings of the torque wrench 20 to 25 Nm Spicer Off-Highway Products Division TE32 20 19 21 18 17 16 15 11 13 10 12 14 Spicer Off-Highway Products Division Speed sensor installation TE 32 Spicer Off-Highway Products Division Speed sensor installation TE 32 Spicer Off-Highway Products Division Thanks